Operation CHARM: Car repair manuals for everyone.

Rear






REPLACEMENT
1. REMOVE REAR WHEEL
2. REMOVE SPEED SENSOR REAR LH
3. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY LH
4. REMOVE REAR DISC
5. REMOVE PARKING BRAKE SHOE RETURN TENSION SPRING
6. REMOVE PARKING BRAKE SHOE STRUT COMPRESSION SPRING
7. REMOVE PARKING BRAKE SHOE STRUT LH
8. REMOVE PARKING BRAKE SHOE





9. REMOVE REAR AXLE SHAFT W/BACKING PLATE
a. Remove the 4 nuts and rear axle shaft w/backing plate.
b. Remove a O-ring.





10. REMOVE REAR AXLE SHAFT LH OIL SEAL
a. Using SST, remove the rear axle shaft oil seal.
SST 09308-00010





11. REMOVE REAR AXLE SHAFT SNAP RING
a. Using a snap ring expander, remove the snap ring.





12. REMOVE REAR AXLE SHAFT LH
a. Using SST and press, remove the rear axle shaft.
SST 09521-25011
13. REMOVE REAR AXLE BEARING RETAINER INNER LH
a. Remove the rear axle bearing retainer inner LH from the rear axle bearing assembly LH.
14. REMOVE REAR AXLE SHAFT PLATE WASHER
a. Remove the rear axle shaft plate washer from the rear axle bearing assembly LH.





15. REMOVE PARKING BRAKE PLATE TO REAR AXLE HOUSING BOLT
a. Attach 4 nuts to the parking brake plate to rear axle housing bolts.
b. Using a hammer, remove the 4 parking brake plate to rear axle housing bolts and rear axle bearing assembly.

NOTICE: Do not reuse the nuts previously removed from the vehicle.

16. REMOVE REAR AXLE HUB & BEARING ASSEMBLY LH





17. REMOVE REAR AXLE LH HUB BOLT
a. Using SST, remove the 6 hub bolts.
SST 09650-17011
18. REMOVE BRAKE DRUM OIL LH DEFLECTOR
19. REMOVE BRAKE DRUM OIL DEFLECTOR GASKET LH





20. REMOVE REAR AXLE BEARING OIL SEAL
a. Grind the rear axle bearing inner race surface using a grinder, then chisel them out with a chisel.
b. Remove the rear axle shaft oil seal from the rear axle shaft.





21. INSPECT SHAFT, RR AXLE
Maximum runout:
Shaft runout: 1.5 mm (0.0591 inch)
Flange runout: 0.05 mm (0.0020 inch)
If the rear axle shaft or flange are damaged or worn or of runout of greater than the maximum, replace the rear axle shaft.





22. INSTALL REAR AXLE LH HUB BOLT
a. Install a new deflector gasket and deflector to the rear axle shaft.

HINT: Align the 2 notches.





b. Pass the 6 bolts through the axle hub.
c. Pass a washer plate, as shown in the illustration, through the hub bolt, and install the hub bolt as tightening the hub nut.
23. INSTALL REAR AXLE HUB & BEARING ASSEMBLY LH





24. INSTALL PARKING BRAKE PLATE TO REAR AXLE HOUSING BOLT
a. Position the backing plate on a rear axle bearing assembly LH and install the 4 parking brake plate to rear axle housing bolts using 2 socket wrenches and a press.
25. INSTALL REAR AXLE SHAFT PLATE WASHER
a. Install the rear axle shaft plate washer to the rear axle shaft LH.
26. INSTALL REAR AXLE BEARING RETAINER INNER LH
a. Install a new rear axle bearing retainer inner LH to the rear axle shaft LH.





27. INSTALL REAR AXLE SHAFT LH
a. Using SST and a press, install the rear axle shaft LH to the rear axle bearing assembly LH.
SST 09521-25011





28. INSTALL REAR AXLE SHAFT SNAP RING
a. Using a snap ring expander, install a new rear axle shaft snap ring.





29. INSTALL REAR AXLE SHAFT LH OIL SEAL
a. Using SST and a hammer, install a new axle shaft oil seal.
SST 09950-60020 (09951-00770), 09950-70010 (09951-07150)





30. INSTALL REAR AXLE SHAFT W/BACKING PLATE
a. Install a new O-ring.
b. Install the rear axle shaft w/backing plate with the 4 nuts.
Torque: 123 Nm (1,254 kgf-cm, 91 ft. lbs.)
31. INSTALL PARKING BRAKE SHOE
32. INSTALL PARKING BRAKE SHOE STRUT LH
33. INSTALL PARKING BRAKE SHOE STRUT COMPRESSION SPRING
34. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING
35. INSTALL REAR DISC
36. CONNECT REAR DISC BRAKE CALIPER ASSEMBLY LH
37. INSTALL SPEED SENSOR REAR LH
38. FILL RESERVOIR WITH BRAKE FLUID
39. BLEED MASTER CYLINDER
40. BLEED BRAKE LINE
41. INSPECT BRAKE FLUID LEVEL IN RESERVOIR
42. CHECK BRAKE FLUID LEAKAGE
43. INSTALL REAR WHEEL
Torque: 112 Nm (1,142 kgf-cm, 83 ft. lbs.)
44. INSPECT AND ADJUST PARKING BRAKE LEVER TRAVEL
45. CHECK ABS SPEED SENSOR SIGNAL