Repair Procedure: Reassembly

NOTE:
During reassembly, lubricate all moving components and track with Body Grease W.





1. Install end plugs.

2. Install garnish slides.

3. Install actuator rods.





4. Install actuator rod clips.

NOTE:
Make sure actuator rod and actuator rod clips are fully seated.








5. Slide bracket assembly and cable assembly into front of housing.

NOTE:
Sliding bracket assembly and cable assembly must be installed at the same time.





6. Push back far enough to allow access to the screw holes. Brackets should be in the full tilt-up position.





7. Reinstall wind deflector actuator shoe.

8. Slide actuator rod into shoe.

NOTE:
Make sure rod is fully seated.





9. Slide cables into metal cable housing.

NOTE:
Make sure metal cable housing clips into frame sub-assembly before attaching drip rail.

10. Install front drip rail.





11. Install 2 Phillips screws on each side.





12. Align tab in the cut-out in the housing assembly.





13. While holding slide, move cable shoe rearwards to end of travel.

14. Push the front of the sliding bracket back to clear the front wind deflector shoe.

15. If previously removed, install wind deflector springs onto wind deflector.

16. Install wind deflector and wind deflector clips.

NOTE:
Install front tab first, then slide back and snap into position.





17. Holding wind deflector down, move cable shoe forward to timing marks.

18. Install rear drip bar.





19. Install white end caps onto rear of housing assembly.

20. Install moon roof housing sub-assembly into vehicle.

Refer to TIS, 2003 to 2005 model year 4Runner Repair Manual for moon roof housing sub-assembly removal and installation procedures: Sliding Roof/convertible: Sliding Roof: Replacement.

NOTE:

^ Make sure foam tape is added between the end cap and housing assembly.

^ Also ensure the end cap is positioned correctly to prevent over travel of the sun shade.