Oil Pump Replacement
REPLACEMENT
1. REMOVE ENGINE ASSEMBLY
2. REMOVE TIMING BELT
3. REMOVE CRANKSHAFT TIMING PULLEY
4. REMOVE CRANKSHAFT POSITION SENSOR
5. REMOVE OIL COOLER ASSEMBLY
6. REMOVE OIL PAN SUB-ASSEMBLY NO.2
7. REMOVE OIL STRAINER SUB-ASSEMBLY
8. REMOVE OIL PAN BAFFLE PLATE
9. REMOVE OIL PAN SUB-ASSEMBLY
10. REMOVE OIL PUMP ASSEMBLY
a. Remove the 8 bolts.
HINT: Use a 6 mm hexagon wrench for the hexagon head bolt.
b. Using a screwdriver, remove the oil pump by prying the portions between the oil pump and cylinder block.
NOTICE: Be careful not to damage the contact surfaces of the cylinder block and oil pump.
c. Remove the O-ring from the cylinder block.
11. REMOVE OIL PUMP SEAL
12. INSTALL OIL PUMP ASSEMBLY
a. Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the oil pump and cylinder block.
1 Using a gasket scraper, remove all the old packing (FIPG) material from the gasket surfaces and sealing groove.
2 Thoroughly clean all components to remove all the loose material.
3 Using a non-residue solvent, clean both sealing surfaces.
b. Install a new oil pump seal.
c. Apply seal packing to the oil pump as shown in the illustration.
Seal packing: Part No. 08826-00080 or equivalent
NOTICE: Avoid applying an excessive amount to the surface. Be particularly careful around the oil passages.
1 Use a nozzle that has been cut to a 2 to 3 mm (0.08 to 0.12 inch) opening.
2 Parts must be assembled within 3 minutes of application. Otherwise the material must be removed and reapplied.
3 Immediately remove the nozzle from the tube and reinstall the cap.
d. Install a new O-ring to the cylinder block.
e. Engage the spline teeth of the oil pump drive gear with the large teeth of the crankshaft, and slide the oil pump on the crankshaft.
f. Install the oil pump with the 8 bolts. Uniformly tighten the bolts in several steps.
Torque:
31 Nm (311 kgf-cm, 23 ft. lbs.) for 14 mm
16 Nm (160 kgf-cm, 11 ft. lbs.) for others
13. INSTALL OIL PAN SUB-ASSEMBLY
14. INSTALL OIL PAN BAFFLE PLATE
15. INSTALL OIL STRAINER SUB-ASSEMBLY
16. INSTALL OIL PAN SUB-ASSEMBLY NO.2
17. INSTALL OIL COOLER ASSEMBLY
18. INSTALL CRANKSHAFT POSITION SENSOR
19. INSTALL CRANKSHAFT TIMING PULLEY
20. INSTALL TIMING BELT
21. INSTALL ENGINE ASSEMBLY