Part 4

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PARTIAL ENGINE ASSEMBLY
REPLACEMENT
121. INSTALL TIE ROD ASSEMBLY LH
a. Connect the tie rod end to the steering knuckle and install a new castle nut.
Torque: 49 Nm (500 kgf-cm, 36 ft. lbs.)

NOTICE:
^ Prevent any lubricant from contacting the thread and the taper portions.
^ After tightening the castle nut, tighten it to the additional direction within 60° to put into a cotter pin.

b. Insert a new cotter pin.
122. INSTALL TIE ROD ASSEMBLY RH

HINT: Use the same procedures described for the LH side.

123. INSTALL SPEED SENSOR FRONT LH
Torque: 8.0 Nm (82 kgf-cm, 71 inch lbs.)
124. INSTALL SPEED SENSOR FRONT RH
Torque: 8.0 Nm (82 kgf-cm, 71 inch lbs.)





125. INSTALL FRONT AXLE HUB LH NUT
a. Using a 30 mm socket wrench, install a new hub nut.
Torque: 294 Nm (3,000 kgf-cm, 217 ft. lbs.)
b. Using a chisel and hammer, tapped the front axle hub LH nut.
126. INSTALL FRONT AXLE HUB RH NUT

HINT: Use the same procedures described for the LH side.

127. INSTALL FRONT STABILIZER LINK ASSEMBLY LH
a. Using a 5 mm socket hexagon wrench, fix the stud bolt and install the nut.
Torque: 74 Nm (755 kgf-cm, 55 ft. lbs.)
128. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

HINT: Use the same procedures described for the LH side.





129. INSTALL PROPELLER SHAFT (4WD TYPE)
a. Align the matchmarks on both the flanges of the front propeller shaft and intermediate shaft, then install and tighten the 4 bolts, 4 washers and 4 nuts.
Torque: 74 Nm (755 kgf-cm, 55 ft. lbs.)
130. INSTALL EXHAUST PIPE ASSEMBLY FRONT
131. CONNECT FUEL TUBE SUB-ASSEMBLY





132. INSTALL RETURN TUBE SUB-ASSEMBLY
a. Install the return tube with 2 bolts.
Torque: 20 Nm (204 kgf-cm, 15 ft. lbs.)
133. INSTALL FAN AND GENERATOR V BELT
134. INSTALL ENGINE MOUNTING BRACKET NO.2 RH
Torque: 52 Nm (530 kgf-cm, 38 ft. lbs.)





135. INSTALL ENGINE MOVING CONTROL ROD W/BRACKET
a. Install the engine mounting control rod with the 3 bolts.
Torque: 64 Nm (653 kgf-cm, 47 ft. lbs.)

HINT: First, loosely install bolts (1) and (2) with your hand. Then use a wench to install bolt (3). Finally, tighten bolt (2) and (1), in that order.

136. INSTALL ENGINE MOUNTING STAY NO.2 RH
Torque: 64 Nm (653 kgf-cm, 47 ft. lbs.)
137. INSTALL AIR CLEANER ASSEMBLY
Torque: 5.0 Nm (51 kgf-cm, 44 inch lbs.)
138. ADD TRANSFER OIL
a. Install a new gasket and the filler plug.
Torque: 49 Nm (500 kgf-cm, 36 ft. lbs.)
139. ADD AUTOMATIC TRANSAXLE FLUID
140. ADD ENGINE OIL
141. ADD COOLANT
142. CHECK FOR ENGINE OIL LEAKS
143. CHECK FOR ENGINE COOLANT LEAKS
144. INSPECT FOR FUEL LEAKS
145. INSTALL FRONT WHEEL
146. ADJUST FRONT WHEEL ALIGNMENT
147. CHECK IDLE SPEED AND IGNITION TIMING
148. INSPECT CO/HC
149. CHECK ABS SPEED SENSOR SIGNAL