Quarter Window Glass: Service and Repair
REMOVAL1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
2. REMOVE TONNEAU COVER ASSEMBLY
3. REMOVE DECK BOARD SUB-ASSEMBLY (w/o Rear No. 2 Seat)
4. REMOVE DECK BOARD SUB-ASSEMBLY (w/ Rear No. 2 Seat)
5. REMOVE NO.2 DECK BOARD SUB-ASSEMBLY
6. REMOVE NO.3 DECK BOARD SUB-ASSEMBLY
7. REMOVE DECK FLOOR BOX REAR
8. REMOVE DECK FLOOR BOX FRONT (w/o Rear No. 2 Seat)
9. REMOVE REAR FLOOR FINISH PLATE
10. REMOVE REAR SEAT NO.2 RECLINING COVER LH (w/ Rear No. 2 Seat)
11. REMOVE REAR SEAT NO.2 RECLINING COVER RH (w/ Rear No. 2 Seat)
12. REMOVE DECK SIDE TRIM BOX LH
13. REMOVE DECK SIDE TRIM BOX RH
14. REMOVE REAR DOOR SCUFF PLATE LH (w/o Rear No. 2 Seat)
15. REMOVE REAR DOOR SCUFF PLATE LH (w/ Rear No. 2 Seat)
16. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH
17. REMOVE BACK DOOR WEATHERSTRIP
18. REMOVE REAR COMBINATION LIGHT SERVICE COVER LH
19. REMOVE DECK SIDE TRIM COVER LH (w/o Rear No. 2 Seat)
20. REMOVE DECK SIDE TRIM COVER LH (w/ Rear No. 2 Seat)
21. SEPARATE REAR NO.1 SEAT BELT ASSEMBLY OUTER LH
22. REMOVE ROPE HOOK
23. REMOVE DECK TRIM SIDE PANEL ASSEMBLY LH
24. REMOVE QUARTER PILLAR GARNISH LH
25. REMOVE ROOF SIDE RAIL GARNISH SUB-ASSEMBLY LH
26. SEPARATE REAR NO.2 SEAT BELT ASSEMBLY OUTER LH (w/ Rear No. 2 Seat)
27. REMOVE ROOF SIDE GARNISH ASSEMBLY INNER LH
28. REMOVE QUARTER WINDOW ASSEMBLY LH
a. Using a knife, cut off the moulding, as shown in the illustration.
NOTE: Be careful not to damage the vehicle body with the knife.
b. Disconnect the connector.
c. Remove the remaining moulding.
HINT: Make a partial cut in the moulding. Then, pull and remove it by hand.
d. From the interior, insert piano wires between the vehicle body and glass, as shown in the illustration.
e. Tie object that can serve as handles (for example, wooden blocks) to all wire ends.
NOTE: When separating the glass from the vehicle, be careful not to damage the vehicle's paint or interior/exterior ornaments.
HINT: Apply protective tape to the outer surface of the vehicle body to prevent its surface from being scratched.
f. Cut through the adhesive by pulling the piano wire around the glass.
g. Using a suction cup, remove the glass.
NOTE: Leave as much adhesive on the vehicle body as possible when removing the glass.
29. CLEAN QUARTER WINDOW ASSEMBLY LH
a. Clean the outer circumference of the glass with white gasoline.
NOTE:
- Do not touch the glass surface after cleaning it.
- Be careful not to damage the glass.
INSTALLATION
1. INSTALL QUARTER WINDOW GLASS SPACER
a. Clean the installation area.
b. Install 4 new spacers onto the glass.
2. INSTALL QUARTER WINDOW ASSEMBLY LH
a. Clean and shape the contact surface of the vehicle body.
1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
HINT: Leave as much adhesive on the vehicle body as possible.
2. Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner.
HINT: Even if all the adhesive has been removed, clean the vehicle body.
b. Using a brush, coat the exposed part of the vehicle body on the vehicle side with Primer M.
NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not coat the adhesive with Primer M.
- Do not keep any of the opened Primer M for later use.
c. Using brush or sponge, coat the edge of the glass and the contact surface with Primer G.
NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean shop rag before it dries.
d. Apply adhesive (Adhesive: Part No. 08850-00801 or equivalent).
1. Cut off the tip of the cartridge nozzle, as shown in the illustration.
HINT: After cutting off the tip, use all adhesive within the time described in the table.
2. Load the sealer gun with the cartridge.
3. Coat the glass with adhesive, as shown in the illustration.
e. Install the quarter window to the vehicle body.
1. Hold the quarter window in place securely with protective tape or equivalent until the adhesive hardens.
NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Check that the spacers are attached to the vehicle body correctly.
- Check that the vehicle body and glass have a small gap between them.
2. Lightly press the front surface of the glass to ensure that the glass is securely fit to the vehicle body.
NOTE: Do not drive the vehicle for the amount of time described in the table.
3. CHECK FOR LEAKS AND REPAIR
a. Conduct a leak test after the adhesive has completely hardened.
b. Seal any leaks with auto glass sealer.
4. INSTALL ROOF SIDE GARNISH ASSEMBLY INNER LH
5. INSTALL REAR NO.2 SEAT BELT ASSEMBLY OUTER LH (w/ Rear No. 2 Seat)
6. INSTALL ROOF SIDE RAIL GARNISH SUB-ASSEMBLY LH
7. INSTALL QUARTER PILLAR GARNISH LH
8. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH
9. INSTALL ROPE HOOK
10. INSTALL REAR NO.1 SEAT BELT ASSEMBLY OUTER LH
11. INSTALL DECK SIDE TRIM COVER LH (w/o Rear No. 2 Seat)
12. INSTALL DECK SIDE TRIM COVER LH (w/ Rear No. 2 Seat)
13. INSTALL REAR COMBINATION LIGHT SERVICE COVER LH
14. INSTALL BACK DOOR WEATHERSTRIP
15. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH
16. INSTALL REAR DOOR SCUFF PLATE LH (w/o Rear No. 2 Seat)
17. INSTALL REAR DOOR SCUFF PLATE LH (w/ Rear No. 2 Seat)
18. INSTALL DECK SIDE TRIM BOX LH
19. INSTALL DECK SIDE TRIM BOX RH
20. INSTALL REAR SEAT NO.2 RECLINING COVER LH (w/ Rear No. 2 Seat)
21. INSTALL REAR SEAT NO.2 RECLINING COVER RH (w/ Rear No. 2 Seat)
22. INSTALL REAR FLOOR FINISH PLATE
23. INSTALL DECK FLOOR BOX FRONT (w/o Rear No. 2 Seat)
24. INSTALL DECK FLOOR BOX REAR
25. INSTALL NO.2 DECK BOARD SUB-ASSEMBLY
26. INSTALL NO.3 DECK BOARD SUB-ASSEMBLY
27. INSTALL DECK BOARD SUB-ASSEMBLY (w/o Rear No. 2 Seat)
28. INSTALL DECK BOARD SUB-ASSEMBLY (w/ Rear No. 2 Seat)
29. INSTALL TONNEAU COVER ASSEMBLY
30. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL