System Specifications
Cylinder Block
Maximum Warpage 0.05 mm (0.0020 inch)
Cylinder Bore Diameter
Standard 88.500 to 88.513 mm (3.4842 to 3.4848 inch)
Maximum 88.633 mm (3.4895 inch)
Cylinder To Piston Clearance 0.051 to 0.100 mm (0.0020 to 0.0039 inch)
Crankshaft
Main Journal Diameter 54.988 to 55.000 mm (2.16488 to 2.16535 inch)
Maximum Taper & Out-of-Round 0.003 mm (0.0001 inch)
Maximum Circle Runout 0.03 mm (0.0012 inch)
Crank Pin
Diameter 47.990 to 48.000 mm (1.8894 to 1.8898 inch)
Maximum Taper & Out-of-Round 0.003 mm (0.0001 inch)
Thrust Clearance
Standard 0.040 to 0.240 mm (0.0016 to 0.0094 inch)
Maximum 0.30 mm (0.0118 inch)
Thrust Washer Thickness 1.930 to 1.980 mm (0.0760 to 0.0780 inch)
Oil Clearance
Standard 0.024 to 0.048 mm (0.00094 to 0.00189 inch)
Reference:
Main Bearing Size Codes
Connecting Rod
Maximum Misalignment 0.05 mm (0.0020 inch) per 100 mm (3.94 inch)
Maximum Twist 0.15 mm (0.0059 inch) per 100 mm (3.94 inch)
Thrust Clearance
Standard 0.160 to 0.362 mm (0.0063 to 0.0143 inch)
Maximum 0.362 mm (0.0143 inch)
Bearing Clearance
Standard 0.024 to 0.048 mm (0.0009 to 0.0019 inch)
Maximum 0.08 mm (0.0031 inch)
Standard Bearing Center Wall Thickness:
Rod Bearing Cap Bolts
First Pass 25 Nm (255 kgf-cm, 18 ft. lbs.)
Final Pass 90°
Main Bearing Cap Bolts
First Pass 40 Nm (408 kgf-cm, 30 ft. lbs.)
Final Pass 90°
Piston
Diameter 88.439 to 88.449 mm (3.4818 to 3.4822 inch)
Pin Diameter 21.997 to 22.009 mm (0.8660 to 0.8665 inch)
Bushing Inside Diameter 22.005 to 22.014 mm (0.8663 to 0.8667 inch)
Pin To Bushing Oil Clearance
Standard 0.005 to 0.011 mm (0.0002 to 0.0004 inch)
Maximum 0.010 mm (0.0020 inch)
Ring Groove Clearance 0.030 to 0.070 mm (0.0012 to 0.0028 inch)
Ring End Gap
Standard
No. 1 0.22 to 0.32 mm (0.0087 to 0.0126 inch)
No. 2 0.50 to 0.60 mm (0.0197 to 0.0236 inch)
Oil (Side Rail) 0.10 to 0.35 mm (0.0039 to 0.0138
inch)
Maximum
No. 1 0.89 mm (0.0350 inch)
No. 2 1.35 mm (0.0531 inch)
Oil (Side Rail) 0.73 mm (0.0287 inch)
Crankshaft Pulley Bolt 180 Nm (1,835 kgf-cm, 133 ft. lbs.)