Part 3

REASSEMBLY(continued)





44. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL
a. Coat a new oil seal with ATF.
b. Install the oil seal to the transaxle case.





45. INSTALL PARKING LOCK ROD SUB-ASSEMBLY
a. Install the parking lock rod to the manual valve lever.





46. INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY
a. Install anew spacer and manual valve lever shaft to the transaxle case.





b. Using a pin punch and a hammer, drive in a new pin.





c. Turn the spacer and the lever shaft to align the small hole for locating the staking position in the spacer with the staking position mark on the lever shaft.
d. Using a pin punch, stake the spacer through the small hole.
e. Check that the spacer does not turn.





47. INSTALL MANUAL VALVE LEVER SHAFT RETAINER SPRING
a. Using needle-nose pliers, install the retainer spring.





48. INSTALL PARKING LOCK PAWL BRACKET
a. Install the parking lock pawl bracket with the 2 bolts.
Torque: 20 Nm (205 kgf-cm, 15 ft. lbs.)
Bolt length: 25 mm (0.984 inch)





49. INSTALL MANUAL DETENT SPRING SUB ASSEMBLY
a. Install the manual detent spring with the 2 bolts.

NOTICE: Make sure to install the manual detent spring and cover in this order.

Torque:
Bolt A 20 Nm (205 kgf-cm, 15 ft. lbs.)
Bolt B 12 Nm (120 kgf-cm, 9 ft. lbs.)
Bolt length:
Bolt A: 27 mm (1.063 inch)
Bolt B: 16 mm (0.630 inch)





50. INSTALL B-3 ACCUMULATOR PISTON
a. Coat a new O-ring with ATF, install it to the B3 accumulator piston.





b. Coat the piston with ATF, install it to the transaxle case.

Accumulator Spring (1MZ-FE):

Accumulator Spring (2AZ-FE):

51. INSTALL C-1 ACCUMULATOR PISTON
a. Coat 2 new O-rings with ATF, install them to the C, accumulator piston.





b. Coat the piston with ATF, install it to the transaxle case.

Accumulator Spring (1MZ-FE):

Accumulator Spring (2AZ-FE):

52. INSTALL C-3 ACCUMULATOR PISTON
a. Coat a new O-ring with ATF, install it to the C3 accumulator piston.





b. Coat the piston with ATF, install it to the transaxle case.

Accumulator Spring:

c. Install the spring from the C3 accumulator piston.





53. INSTALL CHECK BALL BODY
a. Install the check ball body and spring.





54. INSTALL BRAKE DRUM GASKET
a. Coat a new brake drum gasket with ATF, install it to the transaxle case.





55. INSTALL TRANSAXLE CASE 2ND BRAKE GASKET
a. Coat a new transaxle case 2nd brake gasket with ATF, install it to the transaxle case.





56. INSTALL GOVERNOR APPLY GASKET NO.1
a. Coat a new governor apply gasket No. 1 with ATF, install it to the transaxle case.





57. INSTALL TRANSMISSION WIRE
a. Coat anew O-ring with ATF, install it to the transaxle solenoid wire.





b. Install the solenoid wire retaining bolt
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)





58. INSTALL TRANSMISSION VALVE BODY ASSEMBLY
a. Make sure that the manual valve lever position, install the valve body with 17 bolts to the transaxle case.
Torque: 11 Nm (110 kgf-cm, 8 ft. lbs.)
Bolt length:
Bolt A: 25 mm (0.984 inch)
Bolt B: 41 mm (1.614 inch)
Bolt C: 45 mm (1.771 inch)

NOTICE:
^ Push the valve body against the accumulator piston spring and the check ball body to install it.
^ When installing the valve body to the transaxle case, do not hold the solenoids.
^ Tighten those bolts marked by (1) in the illustration first temporarily because they are positioning bolts.





b. Connect the 5 solenoid connectors.
c. Install the ATF temperature sensor, clamp and bolt.
Torque: 6.6 Nm (67 kgf-cm, 58 inch lbs.)





59. INSTALL VALVE BODY OIL STRAINER ASSEMBLY
a. Coat a new O-ring with ATF, install it to the oil strainer.





b. Install the oil strainer and 3 bolts to the valve body.
Torque: 11 Nm (110 kgf-cm, 8 ft. lbs.)
60. INSTALL AUTOMATIC TRANSAXLE OIL PAN GASKET
a. Install a new oil pan gasket to the oil pan.





61. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB ASSEMBLY
a. Install the 2 magnets in the oil pan.
b. Apply seal packing or equivalent to new 18 bolts.
Seal packing: THREE BOND 2430 or equivalent





c. Install oil pan and 18 bolts to the transaxle case.
Torque: 7.8 Nm (80 kgf-cm, 69 inch lbs.)

NOTICE: Because the bolts should be seal bolts, apply seal packing to new bolts and tighten them within 10 minutes after application.





62. INSTALL TRANSAXLE CASE NO.1 PLUG
a. Coat 4 new O-rings with ATF, install them to the 4 transaxle case No. 1 plugs.
b. Install the 4 transaxle case No. 1 plugs to the transaxle case.
Torque: 7.4 Nm (75 kgf-cm, 65 inch lbs.)





63. INSTALL SPEED SENSOR
a. Coat 2 new O-rings with ATF, install them to the 2 sensors.
b. Install the 2 sensors with the 2 bolts to the transaxle case.
Torque: 11.3 Nm (115 kgf-cm, 8 ft. lbs.)





64. INSTALL OIL COOLER TUBE UNION (OUTLET OIL COOLER UNION)
a. Coat a new O-ring with ATF, install it to the elbow.
b. Install the elbow to the transaxle case.
Torque: 27 Nm (276 kgf-cm, 20 ft. lbs.)





65. INSTALL OIL COOLER TUBE UNION (INLET OIL COOLER UNION)
a. Coat a new O-ring with ATF, install it to the union.
b. Install the union to the transaxle case.
Torque: 27 Nm (276 kgf-cm, 20 ft. lbs.)
66. INSTALL BREATHER PLUG HOSE





67. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY
a. Install the park/neutral position switch onto the manual valve lever shaft and temporarily install the 2 adjusting bolts.
b. Install a new nut stopper and nut.
Torque: 6.9 Nm (70 kgf-cm, 61 inch lbs.)





c. Temporarily install control shaft lever.





d. Turn the lever counterclockwise until it stops, and then turn it clockwise 2 notches.
e. Remove the control shaft lever.





f. Align the groove with neutral basic line.
g. Tighten the 2 bolts.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)





h. Using a screwdriver, stake the nut with the nut stopper.





i. Install the control shaft lever, washer and nut.
Torque: 13 Nm (133 kgf-cm, 10 ft. lbs.)