Component Tightening Specifications and Sequences

CYLINDER HEAD SUB-ASSEMBLY

The cylinder head bolts are tightened in 2 successive steps.





Using several steps, install and tighten the 8 cylinder head bolts uniformly in the sequence shown in the illustration.
SST 09011-38121
Torque 54 Nm (550 kgf-cm, 40 ft. lbs.)





Mark the front side of each cylinder head bolt head with paint as shown in the illustration.
Retighten the cylinder head bolts by 90° in the same sequence as step (C).
Check that each painted mark is now at 90° angle to the front.





Using a socket hexagon wrench 8 mm, install the hexagon bolt.
Torque 19 Nm (189 kgf-cm, 14 ft. lbs.)
Connect the engine wire harness clamp with the nut.
Torque 8.4 Nm (85 kgf-cm, 74 inch lbs.)


INTAKE MANIFOLD





Install the intake manifold with the 9 bolts, 2 nuts and 2 washers. Using several steps, tighten the bolts and nuts uniformly in the sequence shown in the illustration.
Torque 15 Nm (153 kgf-cm, 11 ft. lbs.)


CAMSHAFT BEARING CAP














Using several steps, install and tighten the 10 bearing cap bolts uniformly in the sequence shown in the illustration.
Torque 16 Nm (163 kgf-cm, 12 ft. lbs.)
Remove the service bolt.


CRANKSHAFT BEARING





Using several steps, install and tighten the 16 main bearing cap bolts uniformly in the sequence shown in the illustration.
Torque 22 Nm (224 kgf-cm, 16 ft. lbs.)





Mark the front side of the bearing cap bolts with paint.
Retighten the bearing cap bolts by 90° in the same sequence.


CONNECTING ROD CAP
Torque 1st 25 Nm (250 kgf-cm, 18 ft. lbs.)
2nd turn 90°


FLYWHEEL





Using several steps, install and tighten the 8 bolts uniformly in the sequence shown in the illustration.
Torque 83 Nm (846 kgf-cm, 61 ft. lbs.)


OIL PUMP





Install the oil pump with the 9 bolts. Tighten the bolts uniformly in several steps.
Torque:
Bolt A 8.0 Nm (82 kgf-cm, 71 inch lbs.)
Bolt B 20 Nm (204 kgf-cm, 15 ft. lbs.)
Bolt C 43 Nm (438 kgf-cm, 32 ft. lbs.)


EXHAUST MANIFOLD





Install a new gasket and the exhaust manifold RH with the 6 nuts. Using several steps, tighten the nuts uniformly in the sequence shown in the illustration.
Torque 49 Nm (500 kgf-cm, 36 ft. lbs.)
Retighten nuts 1 and 2 shown in the illustration.


WATER PUMP





Install a new gasket and the water pump with the 3 bolts and 3 nuts.
Torque 8.0 Nm (82 kgf-cm, 71 inch lbs.)

CRANKSHAFT PULLEY







Using SST, install the pulley bolt.
SST 09213-54015 (91651-60855), 09330-00021
Torque: 220 Nm (2,243 kgf-cm, 162 ft. lbs.)