Battery Cooling Fan: Service and Repair
REMOVAL1. PRECAUTION
2. READ OUTPUT DTC
3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
4. REMOVE SERVICE PLUG GRIP
5. REMOVE RECLINING HINGE COVER LH (w/ Rear No. 2 Seat)
6. REMOVE REAR SEAT TRACK BRACKET COVER OUTER (w/ Rear No. 2 Seat)
7. REMOVE REAR SEAT TRACK COVER LH (w/ Rear No. 2 Seat)
8. REMOVE REAR SEAT TRACK BRACKET COVER INNER LH (w/ Rear No. 2 Seat)
9. REMOVE SEAT TRACK COVER INNER LH (w/ Rear No. 2 Seat)
10. REMOVE REAR NO. 1 SEAT ASSEMBLY LH (w/ Rear No. 2 Seat)
11. REMOVE REAR SEAT TRACK BRACKET COVER OUTER (w/ Rear No. 2 Seat)
12. REMOVE REAR SEAT TRACK COVER RH (w/ Rear No. 2 Seat)
13. REMOVE REAR SEAT TRACK BRACKET COVER INNER RH (w/ Rear No. 2 Seat)
14. REMOVE SEAT TRACK INNER COVER RH (w/ Rear No. 2 Seat)
15. REMOVE REAR NO. 1 SEAT ASSEMBLY RH (w/ Rear No. 2 Seat)
16. REMOVE REAR SEAT TRACK BRACKET COVER OUTER (w/o Rear No. 2 Seat)
17. REMOVE REAR SEAT TRACK BRACKET COVER OUTER (w/o Rear No. 2 Seat)
18. REMOVE REAR NO. 1 SEAT ASSEMBLY RH (w/o Rear No. 2 Seat)
19. REMOVE REAR SEAT TRACK BRACKET COVER OUTER (w/o Rear No. 2 Seat)
20. REMOVE REAR SEAT TRACK BRACKET COVER OUTER (w/o Rear No. 2 Seat)
21. REMOVE REAR NO. 1 SEAT ASSEMBLY LH (w/o Rear No. 2 Seat)
22. REMOVE TONNEAU COVER ASSEMBLY
23. REMOVE DECK BOARD SUB-ASSEMBLY (w/ Rear No. 2 Seat)
24. REMOVE DECK BOARD SUB-ASSEMBLY (w/o Rear No. 2 Seat)
25. REMOVE DECK BOARD SUB-ASSEMBLY NO.3
26. REMOVE DECK BOARD SUB-ASSEMBLY NO.2
27. REMOVE DECK FLOOR BOX REAR
28. REMOVE DECK FLOOR BOX FRONT (w/o Rear No. 2 Seat)
29. REMOVE REAR FLOOR FINISH PLATE
30. REMOVE BACK DOOR WEATHERSTRIP
31. REMOVE REAR SEAT RECLINING COVER NO.2 LH (w/ Rear No. 2 Seat)
32. REMOVE REAR SEAT RECLINING COVER NO.2 RH (w/ Rear No. 2 Seat)
33. REMOVE JACK CARRIER ASSEMBLY
34. REMOVE DECK SIDE TRIM BOX LH
35. REMOVE DECK SIDE TRIM BOX RH
36. REMOVE REAR DOOR SCUFF PLATE LH (w/ Rear No. 2 Seat)
37. REMOVE REAR DOOR SCUFF PLATE LH (w/o Rear No. 2 Seat)
38. REMOVE REAR DOOR SCUFF PLATE RH
39. REMOVE DECK SIDE TRIM COVER LH (w/ Rear No. 2 Seat)
40. REMOVE DECK SIDE TRIM COVER LH (w/o Rear No. 2 Seat)
41. REMOVE DECK SIDE TRIM COVER RH
42. REMOVE REAR NO.1 SEAT BELT ASSEMBLY OUTER LH
43. REMOVE REAR NO.1 SEAT BELT ASSEMBLY OUTER RH
44. REMOVE ROPE HOOK
45. REMOVE DECK TRIM SIDE PANEL ASSEMBLY LH
46. REMOVE DECK TRIM SIDE PANEL ASSEMBLY RH
47. REMOVE AIR INTAKE COVER
48. REMOVE AIR INTAKE COVER CENTER
49. SEPARATE FLOOR CARPET ASSEMBLY FRONT
50. REMOVE FLOOR BOARD NO.1
51. REMOVE FLOOR BOARD NO.2
52. REMOVE FLOOR BOARD NO.3
53. REMOVE REAR CENTER SEAT INNER BELT
54. REMOVE BATTERY CARRIER DUCT
55. REMOVE HV BATTERY SERVICE HOLE COVER
56. REMOVE BATTERY COVER SUB-ASSEMBLY
57. REMOVE BATTERY COOLING BLOWER ASSEMBLY
NOTE: Wear insulating gloves and protective glasses.
a. Disconnect each battery cooling blower assembly connector and clamp.
b. Remove the 9 nuts and 3 battery cooling blower assemblies.
INSTALLATION
1. INSTALL BATTERY COOLING BLOWER ASSEMBLY
NOTE: Wear insulating gloves and protective glasses.
a. Install the 3 battery cooling blower assemblies with the 9 nuts.
Torque: 4.5 N.m (46 kgf.cm, 40 in.lbf)
b. Connect each battery cooling blower assembly connector and clamp.
2. INSTALL BATTERY COVER SUB-ASSEMBLY
3. INSTALL BATTERY CARRIER DUCT
4. INSTALL REAR CENTER SEAT INNER BELT
5. INSTALL FLOOR BOARD NO.3
6. INSTALL FLOOR BOARD NO.2
7. INSTALL FLOOR BOARD NO.1
8. INSTALL FLOOR CARPET ASSEMBLY FRONT
9. INSTALL AIR INTAKE COVER CENTER
10. INSTALL AIR INTAKE COVER
11. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH
12. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH
13. INSTALL ROPE HOOK
14. INSTALL REAR NO.1 SEAT BELT ASSEMBLY OUTER LH
15. INSTALL REAR NO.1 SEAT BELT ASSEMBLY OUTER RH
16. INSTALL DECK SIDE TRIM COVER LH (w/ Rear No. 2 Seat)
17. INSTALL DECK SIDE TRIM COVER LH (w/o Rear No. 2 Seat)
18. INSTALL DECK SIDE TRIM COVER RH
19. INSTALL REAR DOOR SCUFF PLATE LH (w/ Rear No. 2 Seat)
20. INSTALL REAR DOOR SCUFF PLATE LH (w/o Rear No. 2 Seat)
21. INSTALL REAR DOOR SCUFF PLATE RH
22. INSTALL DECK SIDE TRIM BOX LH
23. INSTALL DECK SIDE TRIM BOX RH
24. INSTALL JACK CARRIER ASSEMBLY
25. INSTALL REAR SEAT RECLINING COVER NO.2 LH (w/ Rear No. 2 Seat)
26. INSTALL REAR SEAT RECLINING COVER NO.2 RH (w/ Rear No. 2 Seat)
27. INSTALL BACK DOOR WEATHERSTRIP
28. INSTALL REAR FLOOR FINISH PLATE
29. INSTALL DECK FLOOR BOX FRONT (w/o Rear No. 2 Seat)
30. INSTALL DECK FLOOR BOX REAR
31. INSTALL DECK BOARD SUB-ASSEMBLY NO.3
32. INSTALL DECK BOARD SUB-ASSEMBLY NO.2
33. INSTALL DECK BOARD SUB-ASSEMBLY (w/ Rear No. 2 Seat)
34. INSTALL DECK BOARD SUB-ASSEMBLY (w/o Rear No. 2 Seat)
35. INSTALL TONNEAU COVER ASSEMBLY
36. INSTALL REAR NO. 1 SEAT ASSEMBLY LH (w/ Rear No. 2 Seat)
37. INSTALL SEAT TRACK COVER INNER LH (w/ Rear No. 2 Seat)
38. INSTALL REAR SEAT TRACK BRACKET COVER INNER LH (w/ Rear No. 2 Seat)
39. INSTALL REAR SEAT TRACK COVER LH (w/ Rear No. 2 Seat)
40. INSTALL REAR SEAT TRACK BRACKET COVER OUTER (w/ Rear No. 2 Seat)
41. INSTALL RECLINING HINGE COVER LH (w/ Rear No. 2 Seat)
42. INSTALL REAR NO. 1 SEAT ASSEMBLY RH (w/ Rear No. 2 Seat)
43. INSTALL SEAT TRACK INNER COVER RH (w/ Rear No. 2 Seat)
44. INSTALL REAR SEAT TRACK BRACKET COVER INNER RH (w/ Rear No. 2 Seat)
45. INSTALL REAR SEAT TRACK COVER RH (w/ Rear No. 2 Seat)
46. INSTALL REAR SEAT TRACK BRACKET COVER OUTER (w/ Rear No. 2 Seat)
47. INSTALL REAR NO. 1 SEAT ASSEMBLY RH (w/o Rear No. 2 Seat)
48. INSTALL REAR SEAT TRACK BRACKET COVER OUTER (w/o Rear No. 2 Seat)
49. INSTALL REAR SEAT TRACK BRACKET COVER OUTER (w/o Rear No. 2 Seat)
50. INSTALL REAR NO. 1 SEAT ASSEMBLY LH (w/o Rear No. 2 Seat)
51. INSTALL REAR SEAT TRACK BRACKET COVER OUTER (w/o Rear No. 2 Seat)
52. INSTALL REAR SEAT TRACK BRACKET COVER OUTER (w/o Rear No. 2 Seat)
53. INSPECT SLIDE ADJUSTER LOCK SIMULTANEOUSLY
54. INSTALL SERVICE PLUG GRIP
55. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
56. PERFORM INITIALIZATION
Some systems need initialization when disconnecting the cable from the negative battery terminal.