Overhaul

PARKING BRAKE ASSEMBLY

COMPONENTS:

DISASSEMBLY

HINT: Overhaul the RH side by the same procedures as these of the LH side.

1. REMOVE REAR WHEEL
2. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY LH

HINT: Do not disconnect the flexible hose from the brake caliper.

3. REMOVE REAR DISC
(a) Release the parking brake, and remove the rear disc.

HINT:
^ Align matchmarks on the disc and the axle hub.
^ If the disc cannot be removed easily, turn the shoe adjuster until the wheel turns freely.

4. REMOVE PARKING BRAKE SHOE ASSEMBLY LH NO.1
(a) Using needle-nose pliers, remove the 2 shoe return tension springs.

(b) Disconnect the tension spring from the parking brake shoe assembly LH No. 1.
(c) Slide out the parking brake shoe assembly LH No. 1 and remove the parking brake shoe assembly LH No. 1.
(d) Remove the shoe hold-down compression spring, 2 cups and shoe hold-down compression spring pin No. 1.
5. REMOVE PARKING BRAKE SHOE ADJUSTING SCREW SET
6. REMOVE PARKING BRAKE SHOE STRUT LH

7. REMOVE PARKING BRAKE SHOE ASSEMBLY LH NO.2
(a) Disconnect the return spring from the parking brake shoe assembly LH No. 2 and remove the tension spring.
(b) Slide out the parking brake shoe assembly LH No. 2.
(c) Remove the shoe hold-down compression spring, 2 cups and shoe hold-down compression spring pin No. 2.
(d) Using needle-nose pliers, disconnect the parking brake cable No. 3 from the parking brake shoe lever and remove the parking brake shoe assembly LH No. 2.

8. REMOVE PARKING BRAKE SHOE LEVER LH
(a) Using a screwdriver, remove the C-washer.
(b) Remove the shim and shoe lever from the parking brake shoe.

REASSEMBLY
1. APPLY HIGH TEMPERATURE GREASE
(a) Apply the high temperature grease to the surface on which the shoe and backing plate attach.
2. INSTALL PARKING BRAKE SHOE LEVER LH
(a) Install the shoe lever and shim to the rear shoe with a new C-washer.

(b) Using a feeler gauge, measure the clearance.
Standard clearance: Less than 0.35 mm (0.0138 inch)
If the clearance is not within the specification, replace the shim with one of the correct size.

3. INSTALL PARKING BRAKE SHOE ASSEMBLY LH NO.2
(a) Using needle-nose pliers, connect the parking brake cable No. 3 to the parking brake shoe lever.
(b) Install the parking brake shoe assembly LH No. 2 with the shoe hold-down compression spring pin No. 2, shoe hold-down compression spring and 2 cups.

4. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET
(a) Apply the high temperature grease to the adjusting bolt.
(b) Install the parking brake shoe adjusting screw set LH.
5. INSTALL PARKING BRAKE SHOE STRUT LH
6. INSTALL PARKING BRAKE SHOE ASSEMBLY LH NO.1
(a) Install the parking brake shoe assembly LH No. 1 with the shoe hold-down compression spring pin No. 1, shoe hold-down compression spring and 2 cups.

(b) Install the tension spring and 2 shoe return tension springs.
7. CHECK PARKING BRAKE INSTALLATION
(a) Check that each part is installed properly.

NOTICE: No oil or grease should be adhered to the friction surface of the shoe lining and disc.

8. INSTALL REAR DISC

9. ADJUST PARKING BRAKE SHOE CLEARANCE
(a) Temporarily install the hub nuts.
(b) Remove the hole plug, and turn the adjuster and expand the shoes until the disc locks.
(c) Contract the shoe adjuster until the disc can rotate smoothly.
Standard: Return 8 notches
(d) Check that the brake disc rotates smoothly.
(e) Install the hole plug.
10. CONNECT REAR DISC BRAKE CALIPER ASSEMBLY LH
11. INSTALL REAR WHEEL
Torque: 103 Nm (1,050 kgf-cm, 76 ft. lbs.)
12. INSPECT PARKING BRAKE PEDAL TRAVEL
13. ADJUST PARKING BRAKE PEDAL TRAVEL