Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly: Specifications

Cylinder Head Sub-Assembly RH





Step 1
Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts with the plate washers in several steps and in the sequence shown in the illustration.
Torque 36 Nm (367 kgf-cm, 27 ft. lbs.)





Step 2
Mark the cylinder head bolt head with paint as shown in the illustration.
Tighten the cylinder head bolts another 90°.
Step 3
Tighten the cylinder head bolts an additional 90°.
Check that the painted mark is now facing rearward.

Cylinder Head Sub-Assembly LH





Step 1
Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts with the plate washers in several steps in the sequence shown in the illustration.
Torque 36 Nm (367 kgf-cm, 27 ft. lbs.)





Step 2
Mark the cylinder head bolt head with paint as shown in the illustration.
Tighten the cylinder head bolts another 90°.
Step 3
Tighten the cylinder head bolts an additional 90°.
Check that the painted mark is now facing rearward.





Tighten the 2 bolts in the order shown in the illustration.
Torque 30 Nm (306 kgf-cm, 22 ft. lbs.)





Cylinder Head Set Bolt Inspection
Standard outside diameter 10.85 to 11.00 mm (0.4272 to 0.4331 inch)
Minimum outside diameter 10.70 mm (0.4213 inch)
Measuring Point 103 mm (4.06 inch)

Intake Manifold
Torque 21 Nm (214 kgf-cm, 15 ft. lbs.)

Camshaft Bearing Cap (for Bank 1)





Make sure of the marks and numbers on the camshaft bearing caps and place them in each proper position and direction.





Temporarily tighten the 8 bolts in the order shown in the illustration.
Torque 10 Nm (102 kgf-cm, 7 ft. lbs.)





Install the camshaft housing sub-assembly RH and tighten the 12 bolts in the order shown in the illustration.
Torque 28 Nm (286 kgf-cm, 21 ft. lbs.)





Tighten the 8 bolts in the order shown in the illustration.
Torque 16 Nm (163 kgf-cm, 12 ft. lbs.)

Camshaft Bearing Cap (for Bank 2)





Make sure of the marks and numbers on the camshaft bearing caps and place them in each proper position and direction.





Temporarily tighten the 8 bolts in the order shown in the illustration.
Torque 10 Nm (102 kgf-cm, 7 ft. lbs.)





Install the camshaft housing sub-assembly LH and tighten the 13 bolts in the order shown in the illustration.
Torque 28 Nm (286 kgf-cm, 21 ft. lbs.)





Tighten the 8 bolts in the order shown in the illustration.
Torque 16 Nm (163 kgf-cm, 12 ft. lbs.)

Camshaft Pulley/Gear
Torque 100 Nm (1,020 kgf-cm, 74 ft. lbs.)

Exhaust Manifold Sub-Assembly LH





Install the exhaust manifold sub-assembly LH with the 6 nuts in the order shown in the illustration.
Torque 21 Nm (214 kgf-cm, 15 ft. lbs.)

Exhaust Manifold Sub-Assembly RH





Install the exhaust manifold sub-assembly RH with the 6 nuts in the order shown in the illustration.
Torque 21 Nm (214 kgf-cm, 15 ft. lbs.)