Removal and Replacement

Compressor And Magnetic Clutch:

COMPRESSOR AND MAGNETIC CLUTCH

REMOVAL

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM
2. REMOVE FRONT WHEEL RH
3. REMOVE FRONT FENDER APRON SEAL RH
4. REMOVE V-RIBBED BELT
5. REMOVE RADIATOR AND FAN ASSEMBLY

6. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY
a. Remove the bolt and disconnect the discharge hose sub-assembly from the compressor and magnetic clutch.
b. Remove the O-ring from the discharge hose subassembly.

NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

7. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

a. Remove the bolt and disconnect the suction hose sub-assembly from the compressor and magnetic clutch.
b. Remove the O-ring from the suction hose subassembly.

NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

8. REMOVE COMPRESSOR AND MAGNETIC CLUTCH
a. Disconnect the connector.
b. Release the 2 clamps and wire harness.

c. Remove the 2 bolts and 2 nuts.

d. Using a "TORX" socket wrench (E8), remove the 2 stud bolts and the compressor and magnetic clutch.

INSTALLATION

1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH

a. Using a "TORX" socket wrench (E8), install the compressor and magnetic clutch with the 2 stud bolts.

Torque: 10 N.m (102 kgf.cm, 7.4 ft.lbf)

HINT: Tighten the stud bolts in the order shown in the illustration.

b. Install the compressor and magnetic clutch with the 2 bolts and the 2 nuts.

Torque: 25 N.m (255 kgf.cm, 18 ft.lbf)

HINT: Tighten the bolts and nuts in the order shown in the illustration.

c. Connect the 2 clamps and wire harnessed. Connect the connector.

2. INSTALL SUCTION HOSE SUB-ASSEMBLY

a. .Remove the attached vinyl tape from the hose.
b. Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

Compressor oil: ND-OIL 8 or equivalent

c. Install the O-ring onto the suction hose subassembly.

d. Install the suction hose sub-assembly onto the compressor and magnetic clutch with the bolt.

Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf)

3. INSTALL DISCHARGE HOSE SUB-ASSEMBLY

a. Remove the attached vinyl tape from the hose
b. Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

Compressor oil: ND-OIL 8 or equivalent

c. Install the O-ring onto the discharge hose subassembly.

d. Install the discharge hose sub-assembly onto the compressor and magnetic clutch with the bolt.

Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf)

4. INSTALL RADIATOR AND FAN ASSEMBLY
5. INSTALL V-RIBBED BELT
6. INSTALL FRONT FENDER APRON SEAL RH
7. INSTALL FRONT WHEEL RH
8. CHARGE WITH REFRIGERANT
9. WARM UP ENGINE
10. INSPECT FOR REFRIGERANT LEAK