Crimping Seat Wires

1. Install a sleeve onto each of the wires from the seat harness.





2. Place the sleeve into the 1.25 mm crimp die of the SST.

HINT

Place the sleeve into the SST so that the split in the sleeve is in the half circle of the SST.

NOTE

SST 09042-2C1OO-CA is the only tool approved to perform this repair - Do NOT use any other tool to crimp the sleeve.





3. With the sleeve correctly placed in the SST and wire fully inserted into the sleeve, crimp one side of the sleeve in the area shown by closing the handles fully until they release. Crimp the sleeve onto each of the floor harness wires.

NOTE

The SST has a ratcheting mechanism, and the handle will release when the proper crimp has been achieved.





4. Insert the new pig tail (yellow with red tracer) into the sleeve that was marked with electrical tape and crimp using the SST.





5. Insert the new pig tail (yellow with green tracer) into the other sleeve and crimp using the SST.





6 Lightly tug on each connection to ensure that the wire is securely crimped





7. Install the thermo tubing on each wire.

A. Center the thermo tubing over the center of the barrel sleeve.








B. Using a heat gun, heat the thermo tubing until it shrinks and seals the repaired connection

8. Install the new SRS seat harness connector.





A. Confirm that the secondary lock is in the half-locked position.





B. Install the old SRS floor harness approximately 15 mm onto the new SRS seat connector.





C. Insert the yellow wire with the red tracer into the new SRS seat harness connector that lines up with the yellow wire with the red tracer on the old SRS floor harness connector.

D. Insert the yellow wire with the green tracer into the other cavity of the new SRS seat harness connector.

NOTE

When installing the wires ensure that a click sound is heard and that the terminals are fully seated.


E. Remove the old SRS floor harness connector.





F. Carefully push the secondary lock of the new SRS seat harness connector until it clicks and is fully seated

9. Cut and install the new corrugated tubing onto the wiring as follows:

^ Power Seat, Left or Right: 175 mm

^ Manual Seat, Left: 175 mm

^ Manual Seat, Right: 50 mm

Tape the corrugated tubing to hold it in place.














10. Reinstall the clips for the SRS seat harness.