Clutch Switch: Service and Repair

Clutch Switch:

Clutch Switch

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE FRONT FLOOR FOOTREST
3. REMOVE FRONT DOOR SCUFF PLATE LH (for Regular Cab)
4. REMOVE FRONT DOOR SCUFF PLATE LH (for Access Cab)
5. REMOVE FRONT DOOR SCUFF PLATE LH (for Double Cab)
6. REMOVE COWL SIDE TRIM BOARD LH (for Regular Cab)
7. REMOVE COWL SIDE TRIM BOARD LH (for Access Cab)
8. REMOVE COWL SIDE TRIM BOARD LH (for Double Cab)
9. REMOVE INSTRUMENT PANEL UNDER TRAY (for Pedal Type Parking Brake)
10. REMOVE INSTRUMENT PANEL HOLE COVER (for Lever Type Parking Brake)
11. SEPARATE HOOD LOCK CONTROL LEVER SUBASSEMBLY
12. REMOVE LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL
13. SEPARATE DRIVER SIDE JUNCTION BLOCK

a. Remove the 2 bolts and bracket.
b. Remove the 2 nuts and separate the driver side junction block assembly.

14. REMOVE CLUTCH SWITCH ASSEMBLY

a. Disconnect the connector.
b. Loosen the nut and remove the clutch switch assembly.

INSTALLATION

1. INSTALL CLUTCH SWITCH ASSEMBLY

a. Install the clutch switch assembly and tighten the nut.
b. Connect the connector.

2. INSTALL DRIVER SIDE JUNCTION BLOCK

a. Install the driver side junction block assembly with the 2 nuts.

Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)

b. Install the bracket with the 2 bolts.

Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)

3. INSTALL LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL
4. CONNECT HOOD LOCK CONTROL LEVER SUBASSEMBLY
5. INSTALL INSTRUMENT PANEL HOLE COVER (for Lever Type Parking Brake)
6. INSTALL INSTRUMENT PANEL UNDER TRAY (for Pedal Type Parking Brake)
7. INSTALL COWL SIDE TRIM BOARD LH (for Regular Cab)
8. INSTALL COWL SIDE TRIM BOARD LH (for Access Cab)
9. INSTALL COWL SIDE TRIM BOARD LH (for Double Cab)
10. INSTALL FRONT DOOR SCUFF PLATE LH (for Regular Cab)
11. INSTALL FRONT DOOR SCUFF PLATE LH (for Access Cab)
12. INSTALL FRONT DOOR SCUFF PLATE LH (for Double Cab)
13. INSTALL FRONT FLOOR FOOTREST
14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque: 3.9 N.m (40 kgf.cm, 35 in.lbf)