Transmission Installation
AUTOMATIC TRANSMISSION ASSEMBLYComponents (Part 1):
Components (Part 2):
INSTALLATION
1. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY
2. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY
(a) Install the torque converter clutch onto the automatic transmission.
(b) Using calipers and a straight edge, measure dimension A, between the engine and the end surface of the drive plate, as shown in the illustration.
(c) Using calipers and a straight edge, measure dimension B shown in the illustration and check that B is greater than A measured in (b).
Standard: A + 1 mm or more
3. INSTALL REAR NO.1 ENGINE MOUNTING INSULATOR
(a) Install the engine mounting insulator rear onto the automatic transmission with the 4 bolts.
Torque: 65 N*m (663 kgf*cm, 48 ft.*lbf)
4. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY
(a) Install the automatic transmission onto the engine with the 9 bolts.
Torque: 71 N*m (720 kgf*cm, 53 ft.*lbf) for bolt A
37 N*m (380 kgf*cm, 27 ft .*lbf) for bolt B
(b) Install the 6 torque converter clutch mounting bolts.
Torque: 48 N*m (489 kgf*cm, 35 ft.*lbf)
HINT: First install the black bolt and then the other 5 bolts
.
5. INSTALL NO.3 FRAME CROSSMEMBER SUBASSEMBLY
(a) Install the frame crossmember sub-assembly No. 3 with the 4 bolts and 4 nuts.
Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf)
(b) Install the frame crossmember sub-assembly No. 3 with the 4 bolts.
Torque: 19 N*m (189 kgf*cm, 14 ft.*lbf)
6. INSTALL FLYWHEEL HOUSING SIDE COVER
(a) Install the flywheel housing side cover onto the cylinder block.
7. INSTALL STARTER ASSEMBLY
8. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY
(a) Install the transmission control cable bracket No. 1 with the 2 bolts.
Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf)
(b) Connect the transmission control cable with the nut.
Torque: 14 N*m (143 kgf*cm, 10 ft.*lbf)
9. INSTALL NO.1 OIL COOLER OUTLET TUBE
(a) Provisionally install the oil cooler outlet tube No. 1.
(b) Provisionally install the oil cooler inlet tube No. 1.
(c) Install the 2 clamps and 3 bolts.
Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) for bolt A
5.0 N*m (50 kgf*cm, 43 in.*lbf) for bolt B
(d) Using SST, tighten the oil cooler outlet tube No. 1. SST 09023-12701
Torque: 34 N*m (350 kgf*cm, 25 ft.*lbf)
10. INSTALL NO.1 OIL COOLER INLET TUBE
(a) Using SST, tighten the oil cooler inlet tube No. 1. SST 09023-12701
Torque: 34 N*m (350 kgf*cm, 25 ft.*lbf)
11. INSTALL NO.2 MANIFOLD STAY
(a) Install manifold stay No. 2 with the 3 bolts.
Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf)
12. INSTALL MANIFOLD STAY
(a) Install the manifold stay with the 3 bolts.
Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf)
13. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
14. INSTALL EXHAUST PIPE
15. INSTALL OXYGEN SENSOR
16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
17. PERFORM INITIALIZATION
18. ADD AUTOMATIC TRANSMISSION FLUID
19. INSPECT SHIFT LEVER POSITION
20. CHECK FOR EXHAUST GAS LEAKAGE
21. INSTALL NO. 2 ENGINE UNDER COVER (w/No. 2 Engine Under Cover)
22. INSTALL NO. 1 ENGINE UNDER COVER SUBASSEMBLY