Rear Differential Carrier Assembly (W/ Differential Lock)

REAR DIFFERENTIAL CARRIER ASSEMBLY (w/ Differential Lock)

Components:

REMOVAL
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE REAR WHEEL
3. DRAIN BRAKE FLUID
4. REMOVE REAR BRAKE DRUM SUB-ASSEMBLY
5. REMOVE FRONT BRAKE SHOE
6. REMOVE REAR BRAKE SHOE
7. REMOVE PROPELLER SHAFT ASSEMBLY (for 2WD Driver Type, Regular Cab)
8. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 2WD Drive Type, Except Regular Cab)
9. REMOVE PROPELLER SHAFT ASSEMBLY (for 4WD Drive Type, Regular Cab)
10. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD Drive Type, Except Regular Cab)
11. DRAIN DIFFERENTIAL OIL
12. SEPARATE REAR SPEED SENSOR LH
13. SEPARATE REAR SPEED SENSOR RH

HINT: Use the same procedure as for the LH side.

14. SEPARATE NO.3 PARKING BRAKE CABLE ASSEMBLY
15. SEPARATE NO.2 PARKING BRAKE CABLE ASSEMBLY

HINT: Use the same procedure as for the LH side.

16. REMOVE REAR AXLE SHAFT WITH BACKING PLATE
17. REMOVE REAR AXLE SHAFT WITH BACKING PLATE

HINT: Use the same procedure as for the LH side.

18. REMOVE REAR DIFFERENTIAL CARRIER ASSEMBLY
a. Remove the 10 nuts and differential carrier assembly.

NOTICE: Be careful not to damage the removal surface.

b. Remove the rear differential carrier gasket from the differential carrier assembly

INSTALLATION

1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY
a. Remove any dust and oil from the differential carrier assembly and contact surface of the axle housing.
b. Apply liquid gasket to both sides of the gasket.

NOTICE: Do not put the liquid gasket on the stud bolt.

c. Install a new gasket and the differential carrier assembly with the 10 nuts and 10 washers.
Torque: 45 Nm (459 kgf-cm, 33 ft. lbs.)
2. INSTALL REAR AXLE SHAFT WITH BACKING PLATE LH
3. INSTALL REAR AXLE SHAFT WITH BACKING PLATE RH

HINT: Use the same procedure as for the LH side.

4. INSTALL NO.3 PARKING BRAKE CABLE ASSEMBLY
5. INSTALL NO.2 PARKING BRAKE CABLE ASSEMBLY

HINT: Use the same procedure as for the LH side.

6. INSTALL REAR SPEED SENSOR LH
7. INSTALL REAR SPEED SENSOR RH

HINT: Use the same procedure as for the LH side.

8. INSTALL PROPELLER SHAFT ASSEMBLY (for 2WD Drive Type, Regular Cab)
9. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 2WD Drive Type, Except Regular Cab)
10. INSTALL PROPELLER SHAFT ASSEMBLY (for 4WD Driver Type, Regular Cab)
11. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD Driver Type, Expect Regular Cab)
12. INSTALL REAR BRAKE SHOE
13. INSTALL FRONT BRAKE SHOE
14. INSPECT REAR BRAKE DRUM INSTALLATION
15. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY
16. ADJUST REAR DRUM BRAKE SHOE CLEARANCE
17. FILL RESERVOIR WITH BRAKE FLUID (w/ VSC)
18. FILL RESERVOIR WITH BRAKE FLUID (w/o VSC)
19. BLEED MASTER CYLINDER (w/o VSC)
20. BLEED BRAKE LINE (w/ VSC)
21. BLEED BRAKE LINE (w/o VSC)
22. CHECK FLUID LEVEL IN RESERVOIR (w/ VSC)
23. CHECK FLUID LEVEL IN RESERVOIR (w/o VSC)
24. CHECK FOR BRAKE FLUID LEAKAGE
25. ADD DIFFERENTIAL OIL
26. INSPECT DIFFERENTIAL OIL
27. INSPECT FOR DIFFERENTIAL OIL LEAKAGE
28. INSTALL REAR WHEEL
Torque: 113 Nm (1,152 kgf-cm, 83 ft. lbs.)
29. INSPECT PARKING BRAKE PEDAL TRAVEL (for Automatic Transaxle)
30. INSPECT PARKING BRAKE LEVER TRAVEL (for Manual Transaxle)
31. ADJUST PARKING BRAKE PEDAL TRAVEL (for Automatic Transaxle)
32. ADJUST PARKING BRAKE LEVER TRAVEL (for Manual Transaxle)
33. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 3.9 Nm (40 kgf-cm, 35 inch lbs.)
34. CHECK VSC SENSOR SIGNAL (w/ VSC)
35. CHECK ABS SENSOR SIGNAL (w/o VSC)