Transmission Installation

INSTALLATION





1. INSTALL MANUAL TRANSMISSION CASE COVER SUB-ASSEMBLY
a. Install the manual transmission case cover with the 5 bolts.
Torque: 12 Nm (117 kgf-cm, 8.5 ft. lbs.)





2. INSTALL MANUAL TRANSMISSION UNIT ASSEMBLY
a. Install the manual transmission with the 9 bolts.
Torque:
72 Nm (730 kgf-cm, 53 ft. lbs.) for bolt A
37 Nm (380 kgf-cm, 28 ft. lbs.) for bolt B
3. CONNECT WIRE HARNESS





4. INSTALL NO. 1 ENGINE MOUNTING INSULATOR REAR
a. Install the engine mounting insulator rear No. 1 with the 4 bolts.
Torque: 65 Nm (663 kgf-cm, 48 ft. lbs.)





5. INSTALL NO.3 FRAME CROSSMEMBER SUB-ASSEMBLY
a. Install the frame crossmember sub-assembly No. 3 with the 4 bolts and 4 nuts.
Torque: 40 Nm (408 kgf-cm, 30 ft. lbs.)
b. Install the frame crossmember sub-assembly No. 3 with the 4 bolts.
Torque: 19 Nm (189 kgf-cm, 14 ft. lbs.)
6. INSTALL CLUTCH ACCUMULATOR ASSEMBLY
7. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY
8. INSTALL NO. 1 CLUTCH HOUSING COVER
9. INSTALL STARTER ASSEMBLY





10. INSTALL MANIFOLD STAY
a. Install the manifold stay with the 3 bolts.
Torque: 40 Nm (408 kgf-cm, 30 ft. lbs.)





11. INSTALL NO. 2 MANIFOLD STAY
a. Install the manifold stay No. 2 with the 3 bolts.
Torque: 40 Nm (408 kgf-cm, 30 ft. lbs.)
12. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
13. INSTALL EXHAUST PIPE
14. ADD MANUAL TRANSMISSION OIL
15. ADJUST MANUAL TRANSMISSION OIL
16. INSTALL NO.2 ENGINE UNDER COVER





17. INSTALL FLOOR SHIFT SHIFT LEVER ASSEMBLY
a. Apply MP grease to the tip of the shift lever.





b. Cover the shift lever cap with a cloth.
c. Pressing down on the shift lever cap, turn it clockwise to install the shift lever.
18. INSTALL SHIFT LEVER BOOT ASSEMBLY
a. Install the shift lever boot with the 2 screws and 2 clips.
19. INSTALL FRONT CONSOLE BOX
20. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY
21. INSTALL REAR CONSOLE BOX ASSEMBLY
22. INSTALL CONSOLE UPPER REAR PANEL SUB- ASSEMBLY
23. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 3.9 Nm (40 kgf-cm, 35 inch lbs.)