Quarter Window Glass: Service and Repair

QUARTER WINDOW GLASS (for Access Cab)

Quarter Window Glass (for Access Cab):

REMOVAL

1. REMOVE REAR ACCESS PANEL WEATHERSTRIP
2. REMOVE LAP BELT OUTER ANCHOR COVER
3. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY
4. REMOVE REAR DOOR GLASS SUB-ASSEMBLY





a. Apply protective tape to the outer circumference of the quarter window, as shown in the illustration.
b. From the interior, insert piano wires between the vehicle body and quarter window, as shown in the illustration.
c. When separating the quarter window from the vehicle, be careful not to damage the vehicle's paint or exterior/interior ornaments.

NOTICE: When separating the quarter window from the vehicle, be careful not to damage the vehicle's paint or exterior/interior ornaments.

d. Cut through the adhesive by pulling the piano wire around the quarter window.

INSTALLATION

1. CLEAN VEHICLE BODY





a. Clean and shape the contact surface of the vehicle body.
1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.

NOTICE: Be careful not to damage the vehicle body.

HINT: Leave as much adhesive on the vehicle body as possible.

2. Clean the contact surface of the vehicle body with a shop rag saturated with cleaner.

HINT: Even if all the adhesive has been removed, clean the vehicle body.

2. INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH
a. Using a brush, apply Primer M to the exposed part of the vehicle body.

NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Do not apply Primer M to the adhesive.
- Throw away any leftover Primer M.
- Do not apply too much Primer M.





b. Using a brush or sponge, apply Primer G to the edge of the quarter window and contact surface.





NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much Primer G.

HINT: If Primer G is applied to any areas other than that which is specified, wipe off the primer with a clean shop rag before it dries.





c. Apply adhesive.
Adhesive: Part No. 08850-00801 or equivalent

1. Cut off the tip of the cartridge nozzle, as shown in the illustration.

HINT: After cutting off the tip, use all adhesive within the time indicated in the table below.





2. Load the sealer gun with the cartridge.
3. Apply adhesive to the quarter window as shown in the illustration.





3. CHECK FOR LEAKAGE AND REPAIR
a. Conduct a leak test after the adhesive has completely hardened.
b. Seal any leakage with auto glass sealer.

4. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY
5. INSTALL LAP BELT OUTER ANCHOR COVER
6. INSTALL REAR ACCESS PANEL WEATHERSTRIP