Access Door
DISASSEMBLY1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE ACCESS PANEL REAR WEATHERSTRIP LH
a. Remove the access panel rear weatherstrip LH.
3. REMOVE LAP BELT OUTER ANCHOR COVER
a. Disengage the 3 claws and remove the lap belt outer anchor cover.
4. REMOVE REAR DOOR TRIM BOARD SUBASSEMBLY LH
a. Remove the bolt and separate the outer front seat belt assembly LH (floor side).
b. Using a screwdriver with its tip wrapped in protective tape, open the cover.
c. Remove the screw, then remove the access panel inside handle bezel LH.
d. Remove the screw, then remove the door pull handle.
e. Remove the 10 clips.
f. Remove the rear door trim board sub-assembly by sliding it upward.
5. REMOVE ACCESS PANEL INSIDE HANDLE SUBASSEMBLY LH
a. Disconnect the rod.
b. Remove the 3 screws, then remove the access panel handle sub-assembly.
6. REMOVE FRONT SEAT OUTER BELT ASSEMBLY LH
7. REMOVE FRONT SHOULDER BELT ANCHOR ADJUSTER ASSEMBLY
8. REMOVE REAR SPEAKER ASSEMBLY
9. REMOVE NO. 1 DOOR TRIM BRACKET RH
a. Remove the 2 screws and remove the No. 1 door trim bracket.
10. REMOVE ACCESS PANEL UPPER LOCK ASSEMBLY LH
a. Disconnect the connector, connector clamp and the access lock control cable sub-assembly.
b. Remove the 3 bolts, then remove the access panel upper lock assembly LH.
11. REMOVE ACCESS PANEL LOWER LOCK ASSEMBLY LH
a. Using a Torx socket wrench T30, remove the 3 screws.
b. Disconnect the connector and access lock control cable sub-assembly.
c. Remove the access panel lower lock assembly LH by sliding it upward.
12. REMOVE ACCESS PANEL LOCK REMOTE CONTROL ASSEMBLY LH
a. Disconnect the rod.
b. Remove the 2 bolts and the screw, then remove the access panel lock remote control assembly LH.
13. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH
a. Using a Torx socket wrench T25, remove the 2 screws, then remove the access panel lock cancel lever assembly LH.
14. REMOVE FRONT DOOR COURTESY LAMP SWITCH ASSEMBLY
a. Disconnect the connector.
b. Remove the bolt, then remove the front door courtesy lamp switch.
15. REMOVE FRONT DOOR LOCK STRIKER PLATE ASSEMBLY
a. Using a Torx socket wrench T40, remove the 2 screws and door lock striker plate assembly.
16. REMOVE REAR DOOR SERVICE HOLE COVER LH
a. Remove the rear door service hole cover LH.
17. REMOVE REAR DOOR CHECK ASSEMBLY LH
a. Remove the bolt and 2 nuts, then remove the access panel check assembly LH.
18. REMOVE REAR DOOR WEATHERSTRIP LH
a. Disengage the 3 clips.
b. Using a clip remover, disengage the 20 clips, then remove the rear door weatherstrip LH.
NOTE: Remove the remaining tape on the door side.
REASSEMBLY
1. INSTALL REAR DOOR WEATHERSTRIP LH
a. Engage the 20 clips and install a new rear door weatherstrip LH.
b. Engage the 3 clips.
c. Remove the tab tape at both ends of 2-sided tape attached to the weather strip, and attach the weather strip to the door panel with the 2-sided tape.
2. INSTALL REAR DOOR CHECK ASSEMBLY LH
a. Apply MP grease to the sliding areas of the check.
b. Install the access panel check assembly LH onto the door panel with the 2 nuts.
Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)
c. Apply adhesive to the threads of the bolt.
Adhesive: Part No. 08833-00070, THREE BOND 1324 or equivalent
d. Install the access panel check assembly LH onto the body panel with the bolt.
Torque: 30 N.m (306 kgf.cm, 22 ft.lbf)
3. INSTALL REAR DOOR SERVICE HOLE COVER LH
a. Install a new rear door service hole cover LH.
HINT: After attaching the service hole cover, check the quality of the seal.
4. INSTALL FRONT DOOR LOCK STRIKER PLATE ASSEMBLY
a. Using a Torx socket wrench T40, install the door lock striker plate assembly with the 2 screws.
Torque: 23 N.m (235 kgf.cm, 17 ft.lbf)
5. INSTALL FRONT DOOR COURTESY LAMP SWITCH ASSEMBLY
a. Install the front door courtesy lamp switch with the bolt.
Torque: 9.0 N.m (92 kgf.cm, 80 in.lbf)
b. Connect the connector.
6. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH
a. Using a Torx socket wrench T25, install the access panel lock cancel lever assembly LH with the 2 screws.
Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
7. INSTALL ACCESS PANEL LOCK REMOTE CONTROL ASSEMBLY LH
a. Install the access panel lock remote control assembly LH with the 2 bolts and the screw.
Torque: 12 N.m (122 kgf.cm, 9 ft.lbf)
b. Connect the rod.
8. INSTALL ACCESS PANEL LOWER LOCK ASSEMBLY LH
a. Install the access panel lower lock assembly LH onto the access door.
b. Connect the connector and access lock control cable sub-assembly.
c. Using a Torx socket wrench T30, install the 3 screws.
Torque: 12 N.m (122 kgf.cm, 9 ft.lbf)
9. INSTALL ACCESS PANEL UPPER LOCK ASSEMBLY LH
a. Provisionally install the access panel upper lock assembly LH with the 3 bolts.
b. Tighten the 3 bolts in the order A to C as indicated.
Torque: 12 N.m (122 kgf.cm, 9 ft.lbf)
c. Connect the connector, connector clamp and access lock control cable sub-assembly.
10. INSTALL NO. 1 DOOR TRIM BRACKET RH
a. Install the No. 1 door trim bracket with the 2 screws.
11. INSTALL REAR SPEAKER ASSEMBLY
12. INSTALL FRONT SHOULDER BELT ANCHOR ADJUSTER ASSEMBLY
13. INSTALL FRONT SEAT OUTER BELT ASSEMBLY LH
14. INSTALL ACCESS PANEL INSIDE HANDLE SUBASSEMBLY LH
a. Install the access panel inside handle sub-assembly inside LH with the 3 screws.
b. Connect the rod.
15. INSTALL REAR DOOR TRIM BOARD SUBASSEMBLY LH
a. Install the rear door trim board sub-assembly LH.
b. Install the door pull handle with the screw.
c. Install the access panel inside handle bezel LH with the screw.
d. Close the cover.
e. Install the outer front seat belt assembly LH (floor side) with the bolt.
Torque: 42 N.m (428 kgf.cm, 31 ft.lbf)
16. INSTALL LAP BELT OUTER ANCHOR COVER
a. Engage the 3 claws and install the lap belt outer anchor cover.
17. INSTALL ACCESS PANEL REAR WEATHERSTRIP LH
a. Install the rear access panel weatherstrip LH.
18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 3.9 N.m (40 kgf.cm, 35 in.lbf)