Installation
ENGINE UNITCOMPONENTS (Part 1):
COMPONENTS (Part 2):
COMPONENTS (Part 3):
COMPONENTS (Part 4):
COMPONENTS (Part 5):
COMPONENTS (Part 6):
COMPONENTS (Part 7):
COMPONENTS (Part 8):
COMPONENTS (Part 9):
INSTALLATION
1. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY
(a) Install the No. 1 idler pulley with the bolt.
Torque: 54 N*m (551 kgf*cm, 40 ft.*lbf)
HINT: "DOUBLE" is marked on the No. 1 idler pulley to distinguish it from the No. 2 idler pulley.
2. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY
(a) Install the 2 No. 2 idler pulleys and 2 cover plates with the 2 bolts.
Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf)
3. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH
(a) Install the engine mounting bracket with the 3 bolts.
Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
4. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH
(a) Install the engine mounting RH with the 4 bolts.
Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
5. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE
(a) Install a new O-ring to the dipstick guide.
(b) Apply a light coat of engine oil to the O-ring.
(c) Push the dipstick guide end into the guide hole.
(d) Install the dipstick guide with the bolt.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
6. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
(a) Temporarily install the V-ribbed belt tensioner with the 5 bolts.
(b) Install the V-ribbed belt tensioner by tightening bolt 1 and 2 in numerical order.
Torque: 36 N*m (367 kgf*cm, 27 ft.*lbf)
(c) Tighten the other bolts.
Torque: 36 N*m (367 kgf*cm, 27 ft.*lbf)
Each bolt length is as follows
7. INSTALL IGNITION COIL ASSEMBLY
8. INSTALL ENGINE WIRE
9. INSTALL INTAKE MANIFOLD
10. INSTALL FUEL INJECTOR
11. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY
12. CONNECT HEATER WATER PIPE SUB-ASSEMBLY
(a) Connect the heater water by-pass pipe's hose to the rear water by-pass joint.
(b) Temporarily install the heater water pipe, and then tighten the 2 bolts in the order shown in the illustration.
Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
13. CONNECT NO. 1 WATER BY-PASS PIPE
(a) Connect the water by-pass pipe hoses to the water by-pass pipe and No. 1 water outlet pipe.
14. INSTALL ENGINE COOLANT TEMPERATURE SENSOR
(a) Install a new gasket and the engine coolant temperature sensor.
Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)
15. INSTALL OIL PRESSURE SWITCH
(a) Apply adhesive to 2 or 3 threads of the oil pressure switch.
Adhesive: Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
(b) Using a 24 mm deep socket wrench, install the oil pressure switch.
Torque: 15 N*m (150 kgf*cm, 11 ft.*lbf)
NOTICE: Do not start the engine within 1 hour of installation.