Operation CHARM: Car repair manuals for everyone.

Part 2

ENGINE UNIT

COMPONENTS (Part 1):




COMPONENTS (Part 2):




COMPONENTS (Part 3):




COMPONENTS (Part 4):




COMPONENTS (Part 5):





COMPONENTS (Part 6):




COMPONENTS (Part 7):




COMPONENTS (Part 8):




COMPONENTS (Part 9):




COMPONENTS (Part 10):





COMPONENTS (Part 11):




COMPONENTS (Part 12):




COMPONENTS (Part 13):





REASSEMBLY(continued)
25. INSTALL REAR NO. 1 TIMING BELT PLATE RH
26. INSTALL CAMSHAFT TIMING PULLEY RH
27. INSTALL REAR NO. 1 TIMING BELT PLATE LH
28. INSTALL CAMSHAFT TIMING PULLEY LH
29. INSTALL CAMSHAFT POSITION SENSOR ASSEMBLY
30. INSTALL CRANKSHAFT TIMING PULLEY
31. INSTALL NO. 2 TIMING BELT IDLER SUB-ASSEMBLY
32. INSTALL NO. 1 TIMING BELT IDLER SUB-ASSEMBLY
33. INSTALL TIMING BELT
34. CHECK NO. 1 CYLINDER TO TDC / COMPRESSION
35. INSPECT VALVE CLEARANCE
(a) Inspect the valve clearance. If the result is not as specified, adjust the valve clearance.





36. INSTALL SPARK PLUG TUBE GASKET
(a) Using a cutter knife, cut off the seal part of the removed gasket.





(b) Using the removed gasket and a hammer, tap in a new gasket until it stops.

HINT: If the removed gasket does not fit on the new one, correct the removed one with pliers.

(c) Apply a light coat of MP grease to the lip of the gasket.
(d) Return the 8 ventilation case claws to the original positions.
37. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY RH
38. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH





39. INSTALL OIL FILLER CAP HOUSING
(a) Install a new gasket and housing with the 2 nuts.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
40. INSTALL OIL FILLER CAP SUB-ASSEMBLY
41. INSTALL SPARK PLUG
42. INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE
43. INSTALL NO. 1 TIMING BELT COVER
44. INSTALL CRANKSHAFT PULLEY
45. INSTALL FAN BRACKET SUB-ASSEMBLY
46. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY
47. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
48. INSTALL NO. 2 TIMING BELT COVER SUB-ASSEMBLY
49. INSTALL NO. 3 TIMING BELT COVER SUB-ASSEMBLY LH
50. INSTALL NO. 3 TIMING BELT COVER SUB-ASSEMBLY RH