Installation
ENGINE UNITCOMPONENTS (Part 1):
COMPONENTS (Part 2):
COMPONENTS (Part 3):
COMPONENTS (Part 4):
COMPONENTS (Part 5):
COMPONENTS (Part 6):
COMPONENTS (Part 7):
COMPONENTS (Part 8):
COMPONENTS (Part 9):
COMPONENTS (Part 10):
COMPONENTS (Part 11):
COMPONENTS (Part 12):
COMPONENTS (Part 13):
INSTALLATION
1. INSTALL VENTILATION VALVE SUB-ASSEMBLY
2. INSTALL CRANKSHAFT POSITION SENSOR
3. INSTALL KNOCK CONTROL SENSOR
4. INSTALL VVT SENSOR
5. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Bank 1)
6. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Bank 2)
7. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH
(a) Install the mounting bracket with the 4 bolts.
Torque: 36 N*m (367 kgf*cm, 27 ft.*lbf)
8. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH
(a) Install the mounting bracket with the 4 bolts.
Torque: 36 N*m (367 kgf*cm, 27 ft.*lbf)
9. INSTALL FRONT ENGINE MOUNTING INSULATOR LH
(a) Install the mounting insulator with the nut.
Torque: 72 N*m (734 kgf*cm, 53 ft.*lbf)
10. INSTALL FRONT ENGINE MOUNTING INSULATOR RH
(a) Install the mounting insulator with the nut.
Torque: 72 N*m (734 kgf*cm, 53 ft.*lbf)
11. INSTALL NO. 2 WIRING HARNESS HEAT INSULATOR
(a) Install the heat insulator with the 2 bolts.
Torque: 17 N*m (173 kgf*cm, 13 ft.*lbf)
12. INSTALL OIL COOLER PIPE
13. INSTALL REAR WATER BY-PASS JOINT
14. INSTALL FRONT WATER BY-PASS JOINT
15. INSTALL WATER INLET HOUSING
16. INSTALL STARTER ASSEMBLY
17. INSTALL AIR PUMP ASSEMBLY
18. INSTALL NO. 4 AIR INJECTION SYSTEM HOSE
19. INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY
20. INSTALL AIR TUBE
(a) Install the gasket and air tube with the 3 bolts.
Torque:
for bolt A 10 N*m (102 kgf*cm, 7 ft.*lbf)
for bolt B 16 N*m (163 kgf*cm, 12 ft.*lbf)
21. INSTALL INTAKE MANIFOLD
22. INSTALL NO. 2 WATER BY-PASS PIPE
23. INSTALL VACUUM HOSE ASSEMBLY
24. INSTALL IGNITION COIL ASSEMBLY
25. INSTALL AIR SWITCHING VALVE ASSEMBLY (for Bank 2)
26. INSTALL AIR SWITCHING VALVE ASSEMBLY (for Bank 1)
27. INSTALL NO. 2 AIR HOSE