Operation CHARM: Car repair manuals for everyone.

Removal

ENGINE UNIT

COMPONENTS (Part 1):




COMPONENTS (Part 2):




COMPONENTS (Part 3):




COMPONENTS (Part 4):




COMPONENTS (Part 5):





COMPONENTS (Part 6):




COMPONENTS (Part 7):




COMPONENTS (Part 8):




COMPONENTS (Part 9):




COMPONENTS (Part 10):





COMPONENTS (Part 11):




COMPONENTS (Part 12):




COMPONENTS (Part 13):





REMOVAL
1. REMOVE NO. 2 AIR HOSE
2. REMOVE AIR SWITCHING VALVE ASSEMBLY (for Bank 1)
3. REMOVE AIR SWITCHING VALVE ASSEMBLY (for Bank 2)
4. REMOVE IGNITION COIL ASSEMBLY
5. REMOVE VACUUM HOSE ASSEMBLY
6. REMOVE NO. 2 WATER BY-PASS PIPE
7. REMOVE INTAKE MANIFOLD





8. REMOVE AIR TUBE
(a) Remove the 3 bolts, air tube and gasket.
9. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY
10. REMOVE NO. 4 AIR INJECTION SYSTEM HOSE
11. REMOVE AIR PUMP ASSEMBLY
12. REMOVE STARTER ASSEMBLY
13. REMOVE WATER INLET HOUSING
14. REMOVE FRONT WATER BY-PASS JOINT
15. REMOVE REAR WATER BY-PASS JOINT
16. REMOVE OIL COOLER PIPE





17. REMOVE NO. 2 WIRING HARNESS HEAT INSULATOR
(a) Remove the 2 bolts and heat insulator.





18. REMOVE FRONT ENGINE MOUNTING INSULATOR RH
(a) Remove the nut and mounting insulator.





19. REMOVE FRONT ENGINE MOUNTING INSULATOR LH
(a) Remove the nut and mounting insulator.





20. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH
(a) Remove the 4 bolts and mounting bracket.





21. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH
(a) Remove the 4 bolts and mounting bracket.
22. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Bank 2)
23. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Bank 1)
24. REMOVE VVT SENSOR
25. REMOVE KNOCK CONTROL SENSOR
26. REMOVE CRANKSHAFT POSITION SENSOR
27. REMOVE VENTILATION VALVE SUB-ASSEMBLY