Part 2

STEERING COLUMN ASSEMBLY (for Power Tilt and Power Telescopic) (continued)

COMPONENTS (Part 1):

COMPONENTS (Part 2):

COMPONENTS (Part 3):

COMPONENTS (Part 4):

INSPECTION





1. INSPECT STEERING COLUMN ASSEMBLY
(a) Measure the length of the steering main shaft.
Standard length: 528 mm (1.73 ft.)

REASSEMBLY





1. INSTALL STEERING COLUMN BRACKET SPACER
(a) Fix the steering column in a vise between aluminum plates or a cloth. Then install the steering column bracket spacer to the steering column.

NOTICE:
^ Install the steering column bracket spacer so that it is facing in the direction shown in the illustration.
^ When using a vise, do not overtighten it.





2. INSTALL BREAK AWAY CAPSULE
(a) Install the 2 break away capsules and 2 break away collars to the steering column.

NOTICE: Do not damage the plate spring of the break away collar.





3. INSTALL IGNITION SWITCH ASSEMBLY
(a) Attach the 2 claws to install the ignition switch to the steering lock.





4. INSTALL KEY INTERLOCK SOLENOID
(a) Install the key interlock solenoid to the steering lock with the 2 screws.





5. INSTALL UNLOCK WARNING SWITCH ASSEMBLY
(a) Attach the 2 claws to install the unlock warning switch to the steering lock.

6. INSTALL IGNITION SWITCH LOCK CYLINDER
(a) Check that the ignition switch lock cylinder is in the ACC position.





(b) Install the ignition switch lock assembly to the steering lock.
(c) Check that the ignition switch lock cylinder is securely installed.

7. INSPECT STEERING LOCK OPERATION
8. INSTALL UPPER STEERING COLUMN CLAMP WITH SWITCH BRACKET ASSEMBLY
(a) Temporarily install the steering column upper with switch bracket and the steering lock bracket with 2 new tapered-head bolts.





(b) Tighten the 2 tapered-head bolts until the bolt heads break off.

9. INSTALL TRANSPONDER KEY AMPLIFIER
(a) Align the transponder key amplifier with the installation position of the upper bracket with the amplifier inclined.





(b) Push the transponder key amplifier upward and install it to the upper bracket.

NOTICE: Do not push the amplifier up with excessive force.





10. INSTALL MULTIPLEX TILT AND TELESCOPIC ECU
(a) Install the ECU with the 2 screws.
Torque: 1.5 Nm (15 kgf-cm, 13 inch lbs.)
(b) Connect the 2 ECU connectors.

INSTALLATION





1. INSTALL STEERING COLUMN ASSEMBLY
(a) Install the steering column with the bolt and 2 nuts.
Torque: 21 Nm (214 kgf-cm, 15 ft. lbs.)





2. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY
(a) Align the matchmarks on the No. 2 steering intermediate shaft and power steering gear.
(b) Install the bolt.
Torque: 35 Nm (357 kgf-cm, 26 ft. lbs.)

3. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY





(a) Align the matchmarks on the steering intermediate shaft and No. 2 steering intermediate shaft.
(b) Install the bolt.
Torque: 35 Nm (357 kgf-cm, 26 ft. lbs.)





(c) Align the matchmarks on the steering column and steering intermediate shaft.
(d) Install the bolt.
Torque: 35 Nm (357 kgf-cm, 26 ft. lbs.)





(e) Install the 3 bolts and nut.
Torque: 5.0 Nm (51 kgf-cm, 44 inch lbs.)





4. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY
(a) Install the air duct with the bolt.

5. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LH
6. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY





(a) Install the turn signal switch assembly with spiral cable to the steering column assembly with the clamp.





(b) Connect the 5 connectors to the turn signal switch with spiral cable.





7. INSTALL UPPER STEERING COLUMN COVER
(a) Attach the claw to install the upper steering column cover.
(b) Attach the 4 clips.





8. INSTALL LOWER STEERING COLUMN COVER
(a) Attach the 2 claws to install the column cover.
(b) Install the 2 screws.
Torque: 2.0 Nm (20 kgf-cm, 18 inch lbs.)





9. INSTALL TILT AND TELESCOPIC MANUAL SWITCH
(a) Attach the claw to install the tilt and telescopic switch.
(b) Connect the connector.





10. INSTALL STEERING WHEEL ASSEMBLY
(a) Align the matchmarks on the steering wheel and steering main shaft.
(b) Install the steering wheel set nut.
Torque: 50 Nm (510 kgf-cm, 37 ft. lbs.)

11. INSPECT STEERING WHEEL CENTER POINT
12. INSTALL STEERING PAD (w/ Steering Pad Switch)
13. INSTALL STEERING PAD (w/o Steering Pad Switch)
14. INSTALL LOWER NO. 3 STEERING WHEEL COVER
15. INSTALL LOWER NO. 2 STEERING WHEEL COVER
16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE: Some systems need to be initialized after the cable is reconnected.

17. CHECK SRS WARNING LIGHT
(a) Check the SRS warning light.