Rear

REAR BRAKE

COMPONENTS:

REMOVAL

HINT:
^ Use the same procedures for the LH side and RH side.
^ The procedures listed below are for the LH side.

1. REMOVE REAR WHEEL
2. DRAIN BRAKE FLUID

NOTICE: Wash brake fluid off immediately if it is spilled on any painted surface.





3. DISCONNECT REAR FLEXIBLE HOSE LH
(a) Remove the union bolt and gasket, and then disconnect the flexible hose from the rear disc brake cylinder. Use a container to catch brake fluid as it drains out.





4. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY LH
(a) Remove the 2 slide pins.
(b) Remove the caliper from the rear disc brake cylinder mounting.
5. REMOVE REAR DISC BRAKE PAD KIT
(a) Remove the 2 brake pads from the rear disc brake cylinder mounting.
6. REMOVE REAR DISC BRAKE ANTI-SQUEAL SHIM KIT
(a) Remove the 2 anti-squeal shims from each disc brake pad.
7. REMOVE PAD WEAR INDICATOR PLATE
(a) Remove the pad wear indicator plate from the inner side disc brake pad.
8. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE

NOTICE:
^ The pad supports are attached to the rear disc brake cylinder mounting with double-sided tape. After removing the brakes pads, make sure the pad supports are not detached. If the pads supports are not detached, they can be reused. If they are detached, replace the pad supports with new ones.
^ If the pad supports are removed during maintenance of parts, replace them with new ones.

(a) Remove the 4 pad support plates from the rear disc brake cylinder mounting.





9. REMOVE REAR DISC BRAKE CYLINDER MOUNTING LH
(a) Remove the 2 bolts and rear disc brake cylinder mounting.

NOTICE: If the pad supports are removed during maintenance of parts, replace them with new ones.

(b) Remove the boot from the rear disc brake cylinder mounting.
10. REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG





11. REMOVE REAR DISC
(a) Put matchmarks on the rear disc and axle hub if planning to reuse the disc.





(b) Turn the shoe adjuster until the disc turns freely, and then remove the disc.

INSTALLATION

HINT:
^ Use the same procedures for the LH side and RH side.
^ The procedures listed below are for the LH side.





1. INSTALL REAR DISC
(a) While aligning the matchmarks, install the rear disc.
2. ADJUST PARKING BRAKE SHOE CLEARANCE
3. INSTALL REAR DISC BRAKE CYLINDER MOUNTING LH

NOTICE:
^ The pad supports are attached to the rear disc brake cylinder mounting with double-sided tape. After removing the brakes pads, make sure the pad supports are not detached. If the pads supports are not detached, they can be reused. If they are detached, replace the pad supports with new ones.
^ If the pad supports are removed during maintenance of parts, replace them with new ones.

(a) Install the boot to the rear disc brake cylinder mounting.

NOTICE: Install the boot securely to the grooves of the rear disc brake cylinder mounting.





(b) Install the rear disc brake cylinder mounting with the 2 bolts.
Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf)
4. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE

NOTICE:
^ The pad supports are attached to the rear disc brake cylinder mounting with double-sided tape. After removing the brakes pads, make sure the pad supports are not detached. If the pads supports are not detached, they can be reused. If they are detached, replace the pad supports with new ones.
^ If the pad supports are removed during maintenance of parts, replace them with new ones.

(a) Install 4 new pad support plates on the rear disc brake cylinder mounting.

NOTICE:
^ Before installing the pad supports, clean the installation area on the mounting.
^ New pad supports have double-sided tape attached to them. Remove the peeling paper from the double-sided tape, and attach the pad supports to the mounting.

5. INSTALL PAD WEAR INDICATOR PLATE
(a) Install the pad wear indicator plate on the inner side disc brake pad.
6. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT
(a) Install the anti-squeal shims on each brake pad.

NOTICE: There should be no oil or grease on the friction surfaces of the brake pads and the rear disc.

7. INSTALL REAR DISC BRAKE PAD KIT
(a) Install the 2 disc brake pads to the disc brake cylinder mounting.
8. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY LH
(a) Apply lithium soap base glycol grease to the sliding part of the 2 slide pins.





(b) Install the 2 slide pins.
Torque: 88 N*m (897 kgf*cm, 65 ft.*lbf)





9. CONNECT REAR FLEXIBLE HOSE LH
(a) Install a new gasket and connect the flexible hose with the union bolt.
Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf)
10. FILL RESERVOIR WITH BRAKE FLUID
11. BLEED AIR FROM BRAKE MASTER CYLINDER
12. BLEED AIR FROM BRAKE LINE
13. BLEED AIR FROM VSC ACTUATOR ASSEMBLY
14. CHECK BRAKE FLUID LEVEL IN RESERVOIR
15. CHECK FOR BRAKE FLUID LEAK
16. INSTALL REAR WHEEL
Torque:
for Aluminum Wheel 131 N*m (1336 kgf*cm, 97 ft.*lbf)
for Steel Wheel 209 N*m (2131 kgf*cm, 154 ft.*lbf)