Inspection

TRANSFER ASSEMBLY

INSPECTION
1. INSPECT TRANSFER INPUT SHAFT





(a) Using a micrometer, measure the diameter of the input shaft journal surface.
Minimum diameter: 68 mm (2.68 inch)
If the diameter is less than the minimum, replace the input shaft.





(b) Using a dial indicator, measure the inside diameter of the input shaft bush.
Maximum inside diameter: 46 mm (1.81 inch)
If the inside diameter is greater than the maximum, replace the input shaft.





2. INSPECT TRANSFER LOW PLANETARY GEAR ASSEMBLY
(a) Using a feeler gauge, measure the thrust clearance of the pinion gear.
Standard clearance: 0.11 to 0.85 mm (0.00437 to 0.0335 inch)
Maximum clearance: 0.85 mm (0.0335 inch)
If the clearance is greater than the maximum, replace the low planetary gear assembly.





3. INSPECT TRANSFER LOW PLANETARY GEAR ASSEMBLY
(a) Using a dial indicator, measure the radial clearance of the pinion gear.
Standard clearance: 0.011 to 0.038 mm (0.000354 to 0.00150 inch)
Maximum clearance: 0.038 mm (0.00150 inch)
If the clearance is greater than the maximum, replace the low planetary gear assembly.





4. INSPECT REAR TRANSFER OUTPUT SHAFT
(a) Using a micrometer, measure the diameter of the output shaft journal.

Minimum diameter:

If the diameter is less than the minimum, replace the output shaft.





5. INSPECT NO. 1 TRANSFER GEAR SHIFT FORK AND HUB SLEEVE
(a) Using a feeler gauge, measure the clearance between the clutch sleeve and gear shift fork.
Maximum clearance: 2.1 mm (0.0827 inch)
If the clearance is greater than the maximum, replace the clutch sleeve or shift fork.





6. INSPECT NO. 2 TRANSFER GEAR SHIFT FORK AND HUB SLEEVE
(a) Using a feeler gauge, measure the clearance between the clutch sleeve and gear shift fork.
Maximum clearance: 1.0 mm (0.0394 inch)
If the clearance is greater than the maximum, replace the clutch sleeve or shift fork.