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Installation








P310 HYBRID BATTERY CONTROL: BATTERY PLUG: INSTALLATION

INSTALLATION

1. INSTALL ELECTRIC VEHICLE BATTERY PLUG ASSEMBLY
CAUTION: Be sure to wear insulated gloves and protective goggles.





(a) Install the EV battery plug with the 2 bolts and nut.
Bolt - Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
Nut - Torque: 7.5 Nm (76 kgf-cm, 66 in-lbf)






(b) Connect the 2 connectors and 2 clamps.
2. INSTALL HV BATTERY
CAUTION: Be sure to wear insulated gloves and protective goggles.

(a) Install the HV battery module LH.





(1) Install the HV battery module LH.
NOTE: After installing the HV battery module LH, remove the carry belts from the HV battery module LH.





(2) Install the carry belts to the center HV battery module as shown in the illustration.





(3) Connect the EV battery plug to the HV battery module LH with a new nut.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)

NOTE:
- Be sure to engage the plastic cover securely.
- Insulate the tool with insulating tape.
- Do not use a universal joint. Using a universal joint may cause the socket extension to drop and create a short circuit.





(4) Connect the main battery cable to the HV battery module LH with a new nut.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)

NOTE:
- Be sure to engage the plastic cover securely.
- Insulate the tool with insulating tape.
- Do not use a universal joint. Using a universal joint may cause the socket extension to drop and create a short circuit.





(5) Connect the wire harness clamp of the battery thermo sensor.





(6) Connect the battery room ventilation hose between the HV battery module LH and the center HV battery module.
NOTE: Align the projections of the battery room ventilation hose and the rubber tube, and install the hose.

3. INSTALL BATTERY SMART UNIT Installation

4. CHECK HIGH VOLTAGE CABLE CONNECTION Installation

5. INSTALL BATTERY COVER SUB-ASSEMBLY Installation

6. INSTALL HV BATTERY SERVICE HOLE COVER Installation

7. INSTALL BATTERY CARRIER DUCT Installation

8. INSTALL REAR CENTER INNER SEAT BELT

9. INSTALL NO. 3 FLOOR BOARD (w/ Rear No. 2 Seat) Installation

10. INSTALL NO. 2 FLOOR BOARD (w/ Rear No. 2 Seat) Installation

11. INSTALL NO. 1 FLOOR BOARD (w/ Rear No. 2 Seat) Installation

12. INSTALL NO. 3 FLOOR BOARD (w/o Rear No. 2 Seat) Installation

13. INSTALL NO. 2 FLOOR BOARD (w/o Rear No. 2 Seat) Installation

14. INSTALL NO. 1 FLOOR BOARD (w/o Rear No. 2 Seat) Installation

15. INSTALL NO. 1 HV BATTERY TRAY Installation

16. INSTALL FRONT FLOOR CARPET ASSEMBLY Installation

17. INSTALL CENTER AIR INTAKE COVER Installation

18. INSTALL AIR INTAKE COVER Installation

19. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH

20. CONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY LH

21. INSTALL FRONT DECK SIDE TRIM COVER LH

22. INSTALL NO. 2 DECK SIDE TRIM HOOK

23. INSTALL ROPE HOOK ASSEMBLY (for LH Side)

24. INSTALL REAR DECK TRIM COVER (w/o Remote Folding Function)

25. INSTALL RECLINING REMOTE CONTROL LEVER BEZEL LH (w/ Remote Folding Function)

26. INSTALL REAR POWER OUTLET SOCKET COVER

27. INSTALL REAR POWER POINT SOCKET ASSEMBLY

28. INSTALL REAR COMBINATION LIGHT SERVICE COVER LH

29. INSTALL SIDE TRIM COVER LH (w/o Rear Seat Entertainment System)

30. INSTALL POWER OUTLET SOCKET BEZEL (w/ Rear Seat Entertainment System)

31. INSTALL DECK SIDE TRIM LH

32. INSTALL DECK SIDE TRIM COVER LH

33. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY RH (w/o Rear No. 2 Seat)

34. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY RH (w/ Rear No. 2 Seat)

35. INSTALL QUARTER PILLAR GARNISH RH

36. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH

37. CONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY RH

38. INSTALL FRONT DECK SIDE TRIM COVER RH

39. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK

40. INSTALL ROPE HOOK ASSEMBLY (for RH Side)

41. INSTALL REAR COMBINATION LIGHT SERVICE COVER RH

42. INSTALL REAR ROOM TEMPERATURE SENSOR (w/ Rear Automatic Air Conditioning System)

43. INSTALL SIDE TRIM COVER RH (w/o Rear Automatic Air Conditioning System)

44. INSTALL DECK SIDE TRIM LH

45. INSTALL DECK SIDE TRIM COVER RH

46. INSTALL REAR SEAT SIDE GARNISH CAP (w/o Rear Air Conditioning System)

47. INSTALL REAR SEAT SIDE GARNISH CAP (w/ Rear Air Conditioning System)

48. INSTALL REAR FLOOR FINISH PLATE

49. INSTALL REAR NO. 2 SEAT ASSEMBLY (w/ Rear No. 2 Seat)

50. CONNECT REAR SEAT LAP TYPE BELT ASSEMBLY LH (w/ Rear No. 2 Seat)

51. CONNECT REAR SEAT LAP TYPE BELT ASSEMBLY RH (w/ Rear No. 2 Seat)

52. INSTALL REAR NO. 2 SEAT INNER BELT ASSEMBLY (w/ Rear No. 2 Seat)

53. INSTALL DECK FLOOR BOARD ASSEMBLY (w/o Rear No. 2 Seat)

54. INSTALL REAR MAT

55. INSTALL DECK FLOOR BOARD ASSEMBLY (w/ Rear No. 2 Seat)

56. INSTALL DECK SIDE TRIM BOX LH

57. INSTALL REAR SEAT SIDE COVER LH (w/ Rear No. 2 Seat)

58. INSTALL DECK SIDE TRIM BOX RH

59. INSTALL JACK CARRIER ASSEMBLY

60. INSTALL JACK ASSEMBLY

61. INSTALL JACK CARRIER CUSHION

62. INSTALL JACK CARRIER SUPPORT
63. INSTALL REAR SEAT SIDE COVER RH (w/ Rear No. 2 Seat)

64. INSTALL REAR NO. 1 FLOOR BOARD (w/o Rear No. 2 Seat)

65. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

66. INSTALL NO. 2 DECK BOARD SUB-ASSEMBLY

67. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY

68. INSTALL DECK BOARD ASSEMBLY

69. INSTALL REAR NO. 1 SEAT ASSEMBLY (for RH Side)

70. CONNECT REAR NO. 1 SEAT LOCK CABLE ASSEMBLY (w/ Remote Folding Function)

71. INSTALL REAR SEAT SLIDE ADJUSTER LOCK (for RH Side)

72. INSTALL REAR SEAT LEG SIDE COVER (for RH Side)

73. INSTALL REAR INNER TRACK BRACKET COVER (for RH Side)

74. INSTALL REAR OUTER TRACK BRACKET COVER (for RH Side)

75. INSTALL REAR SEAT TRACK BRACKET COVER (for RH Side)

76. INSTALL REAR SEAT HEADREST ASSEMBLY (for RH Side)

77. INSTALL REAR NO. 1 SEAT ASSEMBLY (for LH Side)

78. CONNECT REAR NO. 1 SEAT LOCK CABLE ASSEMBLY (w/ Remote Folding Function)

79. INSPECT REAR SEAT SLIDE ADJUSTER LOCK (for LH Side)

80. INSTALL REAR SEAT LEG SIDE COVER (for LH Side)

81. INSTALL RECLINING HINGE COVER LH

82. INSTALL REAR INNER TRACK BRACKET COVER (for LH Side)

83. INSTALL REAR OUTER TRACK BRACKET COVER (for LH Side)

84. INSTALL REAR SEAT TRACK BRACKET COVER (for LH Side)

85. INSTALL REAR SEAT HEADREST ASSEMBLY (for LH Side)

86. INSTALL REAR CENTER SEAT ASSEMBLY
87. INSTALL SERVICE PLUG GRIP Installation

88. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
89. PERFORM INITIALIZATION
Some systems need initialization after reconnecting the cable to the negative battery terminal Repair Instruction - Initialization.
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