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Removal








P310 HYBRID BATTERY CONTROL: BATTERY PLUG: REMOVAL

REMOVAL

1. PRECAUTION
Service Precautions
2. READ OUTPUT DTC Removal

3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

4. REMOVE SERVICE PLUG GRIP Removal

5. REMOVE NO. 2 ENGINE ROOM SIDE COVER LH Removal

6. REMOVE COOL AIR INTAKE DUCT SEAL Removal

7. REMOVE AIR CLEANER CAP SUB-ASSEMBLY Removal

8. REMOVE AIR CLEANER CASE SUB-ASSEMBLY
9. SEPARATE INVERTER RESERVE TANK SUB-ASSEMBLY






(a) Remove the 2 bolts and inverter reserve tank sub-assembly.
10. REMOVE INVERTER COVER Removal

11. INSPECT TERMINAL VOLTAGE Removal

12. INSTALL INVERTER COVER Installation

13. INSTALL INVERTER RESERVE TANK SUB-ASSEMBLY






(a) Install the inverter reserve tank to the inverter with converter assembly with the 2 bolts.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
14. INSTALL AIR CLEANER CASE SUB-ASSEMBLY
15. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation

16. INSTALL COOL AIR INTAKE DUCT SEAL
17. INSTALL NO. 2 ENGINE ROOM SIDE COVER LH Installation

18. REMOVE REAR CENTER SEAT ASSEMBLY
19. REMOVE REAR SEAT HEADREST ASSEMBLY (for LH Side)

20. REMOVE REAR SEAT TRACK BRACKET COVER (for LH Side)

21. REMOVE REAR OUTER TRACK BRACKET COVER (for LH Side)

22. REMOVE REAR INNER TRACK BRACKET COVER (for LH Side)

23. REMOVE RECLINING HINGE COVER LH

24. REMOVE REAR SEAT LEG SIDE COVER (for LH Side)

25. DISCONNECT REAR NO. 1 SEAT LOCK CABLE ASSEMBLY (w/ Remote Folding Function)

26. REMOVE REAR NO. 1 SEAT ASSEMBLY (for LH Side)

27. REMOVE REAR SEAT HEADREST ASSEMBLY (for RH Side)

28. REMOVE REAR SEAT TRACK BRACKET COVER (for RH Side)

29. REMOVE REAR OUTER TRACK BRACKET COVER (for RH Side)

30. REMOVE REAR INNER TRACK BRACKET COVER (for RH Side)

31. REMOVE REAR SEAT LEG SIDE COVER (for RH Side)

32. DISCONNECT REAR NO. 1 SEAT LOCK CABLE ASSEMBLY (w/ Remote Folding Function)

33. REMOVE REAR NO. 1 SEAT ASSEMBLY (for RH Side)

34. REMOVE DECK BOARD ASSEMBLY

35. REMOVE NO. 3 DECK BOARD SUB-ASSY

36. REMOVE NO. 2 DECK BOARD SUB-ASSEMBLY

37. REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

38. REMOVE REAR NO. 1 FLOOR BOARD (w/o Rear No. 2 Seat)

39. REMOVE REAR SEAT SIDE COVER LH (w/ Rear No. 2 Seat)

40. REMOVE DECK SIDE TRIM BOX LH

41. REMOVE REAR SEAT SIDE COVER RH (w/ Rear No. 2 Seat)

42. REMOVE JACK CARRIER SUPPORT
43. REMOVE JACK CARRIER CUSHION

44. REMOVE JACK ASSEMBLY

45. REMOVE JACK CARRIER ASSEMBLY

46. REMOVE DECK SIDE TRIM BOX RH

47. REMOVE DECK FLOOR BOARD ASSEMBLY (w/o Rear No. 2 Seat)

48. REMOVE REAR MAT

49. REMOVE DECK FLOOR BOARD ASSEMBLY (w/ Rear No. 2 Seat)

50. REMOVE REAR DECK FLOOR BOX (w/o Rear No. 2 Seat)

51. DISCONNECT REAR NO. 2 SEAT INNER BELT ASSEMBLY (w/ Rear No. 2 Seat)

52. DISCONNECT REAR SEAT LAP TYPE BELT ASSEMBLY LH (w/ Rear No. 2 Seat)

53. REMOVE REAR SEAT LAP TYPE BELT ASSEMBLY RH (w/ Rear No. 2 Seat)

54. REMOVE REAR NO. 2 SEAT ASSEMBLY (w/ Rear No. 2 Seat)

55. REMOVE REAR FLOOR FINISH PLATE

56. REMOVE DECK SIDE TRIM COVER LH

57. REMOVE DECK SIDE TRIM LH

58. REMOVE SIDE TRIM COVER LH (w/o Rear Seat Entertainment System)

59. REMOVE POWER OUTLET SOCKET BEZEL (w/ Rear Seat Entertainment System)

60. REMOVE REAR COMBINATION LIGHT SERVICE COVER LH

61. REMOVE REAR POWER POINT SOCKET ASSEMBLY

62. REMOVE REAR POWER OUTLET SOCKET COVER

63. REMOVE REAR DECK TRIM COVER (w/o Remote Folding Function)

64. REMOVE RECLINING REMOTE CONTROL LEVER BEZEL LH (w/ Remote Folding Function)

65. REMOVE ROPE HOOK ASSEMBLY (for LH Side)

66. REMOVE NO. 2 DECK SIDE TRIM HOOK

67. REMOVE FRONT DECK SIDE TRIM COVER LH

68. DISCONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY LH

69. REMOVE DECK TRIM SIDE PANEL ASSEMBLY LH

70. REMOVE QUARTER PILLAR GARNISH RH

71. REMOVE ROOF SIDE INNER GARNISH ASSEMBLY LH (w/o Power Back Door)

72. REMOVE ROOF SIDE INNER GARNISH ASSEMBLY LH (w/ Power Back Door)

73. REMOVE REAR SEAT SIDE GARNISH CAP (w/o Rear Air Conditioning System)

74. REMOVE REAR SEAT SIDE GARNISH CAP (w/ Rear Air Conditioning System)

75. REMOVE DECK SIDE TRIM COVER RH

76. REMOVE DECK SIDE TRIM RH

77. REMOVE SIDE TRIM COVER RH (w/o Rear Automatic Air Conditioning System)

78. REMOVE REAR ROOM TEMPERATURE SENSOR (w/ Rear Automatic Air Conditioning System)

79. REMOVE REAR COMBINATION LIGHT SERVICE COVER RH

80. REMOVE ROPE HOOK ASSEMBLY (for RH Side)

81. REMOVE NO. 1 LUGGAGE COMPARTMENT TRIM HOOK

82. REMOVE FRONT DECK SIDE TRIM COVER RH

83. DISCONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY RH

84. REMOVE DECK TRIM SIDE PANEL ASSEMBLY RH

85. REMOVE AIR INTAKE COVER Removal

86. REMOVE CENTER AIR INTAKE COVER Removal

87. SEPARATE FRONT FLOOR CARPET ASSEMBLY Removal

88. REMOVE NO. 1 HV BATTERY TRAY Removal

89. REMOVE NO. 1 FLOOR BOARD (w/ Rear No. 2 Seat) Removal

90. REMOVE NO. 2 FLOOR BOARD (w/ Rear No. 2 Seat) Removal

91. REMOVE NO. 3 FLOOR BOARD (w/ Rear No. 2 Seat) Removal

92. REMOVE NO. 1 FLOOR BOARD (w/o Rear No. 2 Seat) Removal

93. REMOVE NO. 2 FLOOR BOARD (w/o Rear No. 2 Seat) Removal

94. REMOVE NO. 3 FLOOR BOARD (w/o Rear No. 2 Seat) Removal

95. REMOVE REAR CENTER SEAT INNER BELT

96. REMOVE BATTERY CARRIER DUCT Removal

97. REMOVE HV BATTERY SERVICE HOLE COVER Removal

98. REMOVE BATTERY COVER SUB-ASSEMBLY Removal

99. REMOVE BATTERY SMART UNIT Removal

100. REMOVE HV BATTERY
CAUTION: Be sure to wear insulated gloves and protective goggles.
NOTE: Insulate the removed terminals with insulating tape.

(a) Remove the HV battery module LH.





(1) Remove the battery room ventilation hose between the HV battery module LH and the center HV battery module.





(2) Disconnect the wire harness clamp of the battery thermo sensor.





(3) Remove the nut and main battery cable from the HV battery module LH.

NOTE:
- Insulate the tool with insulating tape.
- Do not use a universal joint. Using a universal joint may cause the socket extension to drop and create a short circuit.





(4) Remove the nut, then disconnect the EV battery plug from the HV battery module LH.

NOTE:
- Insulate the tool with insulating tape.
- Do not use a universal joint. Using a universal joint may cause the socket extension to drop and create a short circuit.
(5) Remove the carry belts from the center HV battery module and install them to the HV battery module LH.
NOTE: Insert the ends of the carry belts into the installation holes. Pull the carry belts upward to securely install them.





(6) Remove the HV battery module LH.
101. REMOVE ELECTRIC VEHICLE BATTERY PLUG ASSEMBLY
CAUTION: Be sure to wear insulated gloves and protective goggles.
NOTE: Insulate the removed terminals with insulating tape.





(a) Disconnect the 2 connectors and 2 clamps.






(b) Remove the 2 bolts, nut, and EV battery plug.
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