Operation CHARM: Car repair manuals for everyone.

Part 2








INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION

INITIALIZATION - Continued


11. PERFORM INITIALIZATION OF LINEAR SOLENOID VALVE AND CALIBRATION (When not Using Techstream) (Electronically Controlled Brake System)
(a) Clear the stored value of linear solenoid valve and calibration data.
(1) Turn the power switch off.
(2) Check that the steering wheel is in the straight-ahead position.
(3) Check that the shift lever is in P.
(4) Turn the power switch on (IG) with the brake pedal released.





(5) Using SST, connect and disconnect terminals TS and CG of the DLC3 4 times or more within 8 seconds.
SST: 09843-18040
(6) Check that no codes other than ABS code 42, VSC code 45 and electronically controlled brake system code 48, 66, or 95 are stored in the diagnostic system.





HINT: The ABS warning, brake warning / yellow (minor malfunction) and master caution indicator (VSC warning) light do not indicate a normal system code.
(7) Remove SST from the terminals of the DLC3.
(8) Perform the initialization of linear solenoid valve and calibration.
(9) Perform the zero point calibration of yaw rate and acceleration sensor. Calibration
(b) Perform the initialization of linear solenoid valve and calibration.
(1) Turn the power switch off.
(2) Check that the steering wheel is in the straight-ahead position.
(3) Check that the shift lever is in P.





(4) Using SST, connect terminals TS and CG of the DLC3.
SST: 09843-18040
(5) Turn the power switch on (IG) with the brake pedal released.
NOTICE:
- If the linear solenoid valve offset learning is performed without turning the power switch on (IG), the learning process may not be completed properly because of insufficient auxiliary battery voltage.
- When the linear solenoid valve offset learning is interrupted, or the learning process is performed with the shift lever not in P, DTC 66 (linear solenoid valve offset learning undone) will be stored.
(6) Leave the vehicle stationary without depressing the brake pedal for 1 or 2 minutes.





(7) Check that the interval between blinks of the brake warning light / yellow (minor malfunction) changes from 1 second to 0.25 seconds.

HINT:
- The time needed to complete initialization of linear solenoid valve and calibration varies depending on the auxiliary battery voltage.
- The brake warning light / yellow (minor malfunction) blinks at 1 second intervals during initialization of linear solenoid valve and calibration and changes to the Test Mode display.
- The brake warning light / yellow (minor malfunction) blinks at 0.25 seconds intervals if Test Mode is normal.
(8) Check that DTC 66 (linear solenoid valve offset learning undone) which indicates trouble with stroke sensor zero point learning is not output when the brake warning light / yellow (minor malfunction) changes to the Test Mode display upon initialization of linear solenoid valve and calibration completion.
(9) Turn the power switch off and disconnect the SST from the DLC3.
12. OBTAIN ZERO POINT OF YAW RATE AND ACCELERATION SENSOR (When Using Techstream) (Electronically Controlled Brake System)
NOTICE:
- While obtaining the zero points, keep the vehicle stationary and do not vibrate, tilt, move, or shake it. (Do not turn the power switch on (READY).)
- Be sure to perform this procedure on a level surface (with an inclination of less than 1 degree).

(a) Clear the zero point calibration data.
(1) Turn the power switch off.
(2) Check that the steering wheel is in the straight-ahead position.
(3) Check that the shift lever is in P.
(4) Connect the Techstream to the DLC3.
(5) Turn the power switch on (IG).
(6) Turn the Techstream on.
(7) Select the skid control ECU to clear the zero point calibration data using the Techstream. Enter the following menus: Chassis / ABS/VSC/TRAC / Utility / Reset Memory.
(8) Turn the power switch off.
NOTE: If the power switch is turned on (IG) for more than 15 seconds with the shift lever in P after the zero points of the yaw rate and acceleration sensor have been cleared, only the zero point of the yaw rate sensor will be stored. If the vehicle is driven under these conditions, the skid control ECU will store the zero point calibration for the acceleration sensor as not being completed. The skid control ECU will then also indicate this as a malfunction of the VSC system using the indicator light.

(b) Perform the zero point calibration of the yaw rate and acceleration sensor.
(1) Turn the power switch off.
(2) Check that the steering wheel is in the straight-ahead position.
(3) Check that the shift lever is in P.
NOTE: DTCs C1210 (zero point calibration of yaw rate sensor undone) and C1336 (zero point calibration of acceleration sensor undone) will be stored if the shift lever is not in P.
(4) Connect the Techstream to the DLC3.
(5) Turn the power switch on (IG).
(6) Turn the Techstream on.
(7) Switch the skid control ECU to Test Mode using the Techstream. Enter the following menus: Chassis / ABS/VSC/TRAC / Utility / Test Mode.
(8) After Test Mode has been entered, keep the vehicle stationary on a level surface for 2 seconds or more.





(9) Check that the ABS warning, brake warning / yellow (minor malfunction) and master caution indicator (VSC warning) lights come on for several seconds and then blink in Test Mode.

HINT:
- If the ABS warning, brake warning / yellow (minor malfunction) and master caution indicator (VSC warning) lights do not blink, perform zero point calibration again.
- The zero point calibration is performed only once after the system enters Test Mode.
- Calibration cannot be performed again until the stored data is cleared.

(10) Turn the power switch off and disconnect the Techstream.
13. OBTAIN ZERO POINT OF YAW RATE AND ACCELERATION SENSOR (When not Using Techstream) (Electronically Controlled Brake System)
NOTICE:
- While obtaining the zero points, keep the vehicle stationary and do not vibrate, tilt, move, or shake it. (Do not turn the power switch on (READY)).
- Be sure to perform this procedure on a level surface (with an inclination of less than 1 degree).

(a) Clear the zero point calibration data.
(1) Turn the power switch off.
(2) Check that the steering wheel is in the straight-ahead position.
(3) Check that the shift lever is in P.
(4) Turn the power switch on (IG).
(5) The warning light and indicator light come on for 3 seconds to indicate that the initial check is completed.





(6) Using SST, connect and disconnect terminals TS and CG of the DLC3 4 times or more within 8 seconds.
SST: 09843-18040
(7) Check that no codes other than ABS code 42, VSC code 45 and electronically controlled brake system code 48, 66, or 95 are stored in the diagnostic system.





HINT: The ABS warning, brake warning / yellow (minor malfunction) and master caution indicator (VSC warning) light do not indicate a normal system code.
NOTE: If the power switch is turned on (IG) for more than 15 seconds with the shift lever in P after the zero points of the yaw rate and acceleration sensor have been cleared, only the zero point of the yaw rate sensor will be stored. If the vehicle is driven under these conditions, the skid control ECU will store the zero point calibration for the acceleration sensor as not being completed. The skid control ECU will then also indicate this as a malfunction of the VSC system using the indicator light.

(b) Perform the zero point calibration of the yaw rate and acceleration sensor.
(1) Turn the power switch off.
(2) Check that the steering wheel is in the straight-ahead position.
(3) Check that the shift lever is in P.
NOTE: DTCs 36 (zero point calibration of yaw rate sensor undone) and 39 (zero point calibration of acceleration sensor undone) will be recorded if the shift lever is not in P.





(4) Using SST, connect terminals TS and CG of the DLC3.
SST: 09843-18040
(5) Turn the power switch on (IG).
(6) After Test Mode has been entered, keep the vehicle stationary on a level surface for 2 seconds or more.





(7) Check that the ABS warning, brake warning / yellow (minor malfunction) and master caution indicator (VSC warning) lights come on for several seconds and then blinks in Test Mode.

HINT:
- If the ABS warning, brake warning / yellow (minor malfunction) and master caution indicator (VSC warning) lights do not blink, perform zero point calibration again.
- The zero point calibration is performed only once after the system enters Test Mode.
- Calibration cannot be performed again until the stored data is cleared.
(8) Turn the power switch off and disconnect SST from the DLC3.
14. INITIALIZE POWER WINDOW CONTROL SYSTEM (POWER WINDOW REGULATOR MOTOR ASSEMBLY (ON DRIVER SIDE)) (Power Window Control System)
NOTICE:
- DTC B2313 will be set if the driver side power window regulator motor assembly is replaced with a new assembly. Clear the DTC after initializing the power window motor.
- Initialization should be made when the vehicle is stationary.
- Be sure to initialize the door glass position memory (pulse sensor) after replacing the driver side power window regulator motor assembly. Without the initialization, the driver door auto up-and-down function, jam protection function and key-off operation will not work.
- Be sure not to tap or give any shock or force to the door glasses during the initialization procedure as the vehicle is learning the door glasses' sliding resistance during initialization.
- After replacing the driver side power window regulator, door glass, or glass adhesive dams, be sure to initialize the door glass position memory (pulse sensor). Otherwise, the jam protection function may work when unnecessary.

If the initialization procedure cannot be completed normally, there may be a malfunction in the Local Interconnect Network (LIN) communication. Check the body multiplex (LIN) communication system.
(a) Inspection procedure





HINT:
- *1: Even if the door glass has been fully opened before procedure No. 3, it is necessary to press the power window switch down for at least 1 second.
- *2: As soon as the switch is pulled completely up (automatic closing), the master switch indicator starts to blink.
- *3: If the master switch indicator does not come on after procedure No. 4, restart from procedure No. 3.
- *4: Allow the automatic operation to continue without stopping until the door glass is fully closed.
Check the body multiplex LIN system LIN Communication System.
15. RESET BACK DOOR CLOSE POSITION (Power Back Door System)
(a) When disconnecting the cable from the battery terminal, fully close the back door to turn off the courtesy switch.
HINT: If the back door is closed when disconnecting the cable from the battery terminal, it is not necessary to reset it.

16. INITIALIZE SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY (Sliding Roof System)
NOTE: Be sure to initialize the sliding roof drive gear (pulse sensor) after adjusting the sliding roof glass position or removing and installing components. Without initialization, there may be a malfunction in the sliding roof auto operation, or key-off operation.

If any of the following conditions occurs during initialization procedure, initialization will fail.
- The power switch is turned off.
- Communication is cut off.
- Another switch is turned on during initialization.
- Vehicle speed is 5 km/h (3 mph) or more.
- The vehicle experiences a strong vibration during initialization, such as the slamming of a door.

(a) Initialization
HINT: According to the following chart, proceed to the appropriate initialization procedure.





(1) [A] The sliding roof AUTO function does not operate.
1. Turn the power switch on (IG). *1
2. Fully close the sliding roof.
3. Press and hold the sliding roof switch (TILT UP side) until the following movement finishes: Tilt up -> stationary state for at least 1 second -> tilt down -> slide open -> slide close. *2
NOTE: Press and hold the sliding roof switch (TILT UP side) until step *2 is complete. If the switch is released before step *2 is complete, restart from step *1.

4. Confirm that the roof glass is stopped at the fully closed position and initialization is completed.
(2) [B] Although the sliding roof AUTO function operates, the roof glass stops moving or starts moving in the opposite direction while tilting downward.
1. Turn the power switch on (IG). *1
2. Press and hold the sliding roof switch (TILT UP side) until the sliding roof stops.
3. After the sliding roof stops, release the switch.
4. Press and hold the sliding roof switch (TILT UP side) for more than 10 seconds until the following movement finishes: Tilt up -> stationary state for at least 1 second -> tilt down -> slide open -> slide close. *2
NOTE: Press and hold the sliding roof switch (TILT UP side) until step *2 is complete. If the switch is released before step *2 is complete, restart from step *1.

5. Confirm that the roof glass is stopped at the fully closed position and initialization is complete.
6. Confirm that the sliding roof can be normally operated with the AUTO function.
(3) [C] Although the sliding roof AUTO function operates, the roof glass stops moving or starts moving in the opposite direction while sliding closed.
1. Turn the power switch on (IG). *1
2. Press and hold the sliding roof switch (TILT UP side) until the following movement finishes: Slide close -> roof glass stops moving or starts moving in the opposite direction -> stationary for at least 10 seconds -> slide close. *2
NOTE: Press and hold sliding roof switch (TILT UP side) until step *2 is complete. If the switch is released before step *2 is complete, restart from step *1.

3. After the sliding roof has stopped at the fully closed position, release the switch.
4. Follow the initialization procedure described in [A] (The sliding roof AUTO function does not function.)