Installation

2GR-FE LUBRICATION: OIL PUMP: INSTALLATION

INSTALLATION

1. INSTALL TIMING CHAIN CASE OIL SEAL

(a) Using SST, tap in a new oil seal until its surface is flush with the timing chain case edge.
SST: 09223-22010
SST: 09506-35010
- Keep the lip free from foreign matter.
- Do not tap on the oil seal at an angle.
- Make sure that the oil seal edge does not stick out of the timing chain case.

2. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY
(a) Apply seal packing in a continuous line to the engine unit as shown in the following illustration.

Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Seal diameter:
3.0 mm (0.118 in.)
NOTICE:
- Be sure to clean and degrease the contact surfaces, especially the surfaces indicated by C in the illustration.
- When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.
- Install the chain cover within 3 minutes.
- Do not start the engine for at least 2 hours after installing.

(b) Apply seal packing in a continuous line to the timing chain cover as shown in the following illustration.

Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent
NOTICE:
- When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.
- Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
- Do not start the engine for at least 2 hours after installing it.

Apply seal packing as follows:

(d) Align the oil pump's drive rotor spline and the crankshaft as shown in the illustration. Install the spline and chain cover to the crankshaft.
(e) Temporarily tighten the timing chain cover with the 23 bolts and 2 nuts.

Bolt length

NOTE: Make sure that there is no oil on the bolt threads.

(f) Fully tighten the bolts in: Area 1 and Area 2.
Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)
(g) Fully tighten the bolts and nuts in: Area 3.
Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)
HINT: Tighten the bolts and nuts from top to bottom as shown in the illustration.

(h) Fully tighten the bolts in: Area 4.
Bolt A - Torque: 43 Nm (438 kgf-cm, 32 ft-lbf)
Except bolt A - Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)
HINT: Tighten the bolts from bottom to top as shown in the illustration.

3. INSTALL WATER INLET HOUSING Installation

4. INSTALL OIL PAN SUB-ASSEMBLY Reassembly

5. INSTALL OIL STRAINER SUB-ASSEMBLY Reassembly

6. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY Reassembly

7. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 1) Reassembly

8. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 2) Reassembly

9. INSTALL CRANKSHAFT PULLEY Reassembly

10. INSTALL OIL COOLER PIPE

(a) Install a new gasket to the oil pan sub-assembly.
(b) Install the oil cooler pipe with the bolt and 2 nuts.
Torque: 21 Nm (214 kgf-cm, 16 ft-lbf)
11. INSTALL NO. 1 OIL PIPE Reassembly

12. INSTALL OIL PIPE Reassembly

13. INSTALL OIL LEVEL GAUGE GUIDE SUB-ASSEMBLY Installation

14. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE Installation