Operation CHARM: Car repair manuals for everyone.

Installation








2GR-FE ENGINE CONTROL SYSTEM: KNOCK SENSOR: INSTALLATION

INSTALLATION

1. INSTALL KNOCK CONTROL SENSOR






(a) Install the 2 knock control sensors with the 2 bolts as shown in the illustration.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)
(b) Connect the 2 knock control sensor connectors.
2. INSTALL INTAKE MANIFOLD Installation

3. INSTALL FUEL MAIN TUBE SUB-ASSEMBLY Installation

4. INSTALL INTAKE AIR SURGE TANK
NOTE: DO NOT apply oil to the bolts listed below.









(a) Install a new gasket to the intake air surge tank [A].
(b) Using a 5 mm hexagon socket wrench, install the 4 bolts [B].
Torque: 18 Nm (184 kgf-cm, 13 ft-lbf)
(c) Install the intake air surge tank with the 2 nuts and 2 bolts [C].
Nut - Torque: 16 Nm (163 kgf-cm, 12 ft-lbf)
Bolt - Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)






(d) Connect the connector [D].






(e) Connect the union to check valve hose [E].
(f) Connect the ventilation hose No. 2 [F].






(g) Install the clamp and connect the throttle with motor body assembly connector [G].
(h) Connect the vapor feed hose [H].
(i) Connect the 2 water by-pass hoses to the throttle with motor body assembly [I].
5. INSTALL AIR CLEANER CASE SUB-ASSEMBLY Installation

6. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation

7. ADD ENGINE COOLANT Service and Repair

8. INSPECT FOR ENGINE COOLANT LEAK Testing and Inspection

9. INSPECT FOR FUEL LEAK Testing and Inspection

10. INSTALL FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY Installation

11. INSTALL WINDSHIELD WIPER MOTOR ASSEMBLY

12. INSTALL V-BANK COVER SUB-ASSEMBLY Installation