Installation

U151F AUTOMATIC TRANSAXLE: AUTOMATIC TRANSAXLE ASSEMBLY: INSTALLATION

INSTALLATION

1. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY
(a) Install the torque converter clutch to the automatic transaxle.

(b) Using vernier calipers and a straight edge, measure the dimension "A" between the transaxle fitting part of the engine and the converter fitting part of the drive plate (*1).

(c) Using vernier calipers and a straight edge, measure the dimension "B" shown in the illustration and check that "B" is greater than "A" (measured in step (*1)).
Standard:
A + 1 mm (0.03937 in.) or more
NOTE: Remember to minus the thickness of the straight edge.

2. INSTALL TRANSFER ASSEMBLY Installation

3. INSTALL AUTOMATIC TRANSAXLE W/TRANSFER

(a) Install the automatic transaxle w/transfer with the 10 bolts to the engine.
Bolt A - Torque: 64 Nm (650 kgf-cm, 47 ft-lbf)
Bolt B - Torque: 46 Nm (470 kgf-cm, 34 ft-lbf)
Bolt C - Torque: 43 Nm (439 kgf-cm, 32 ft-lbf)
(b) Apply a few drops of adhesive to each of 2 threads on the tip of the 6 torque converter clutch mounting bolts.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or Equivalent

(c) Install the 6 torque converter clutch mounting bolts.
Torque: 41 Nm (413 kgf-cm, 30 ft-lbf)
NOTE: First install the black colored bolt, and then the remaining 5 bolts.

(d) Install the flywheel housing under cover to the automatic transaxle with the 2 bolt.
Torque: 7.8 Nm (80 kgf-cm, 69 in-lbf)
4. INSTALL TRANSFER STIFFENER PLATE RH

(a) Install the transfer stiffener plate RH with 5 bolts to the transfer and engine mounting bracket RR.
Torque: 34 Nm (350 kgf-cm, 25 ft-lbf)
5. INSTALL ENGINE MOUNTING BRACKET FRONT

(a) Install the engine mounting bracket front to the automatic transaxle with the 3 bolts.
Torque: 64 Nm (653 kgf-cm, 47 ft-lbf)
6. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY
(a) Coat a new O-ring with ATF, and install it to the transmission oil filler tube sub-assembly.

(b) Install the transmission oil filler tube sub-assembly and bolt to the automatic transaxle.
Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
(c) Connect the 2 clamps to the oil filler tube.
(d) Install the ATF level gauge.
7. INSTALL OIL COOLER INLET TUBE NO.1
(a) Temporarily install the oil cooler outlet tube No.1.
(b) Temporarily install the oil cooler inlet tube No.1.

(d) Using SST and a wrench, tighten the oil cooler inlet tube No.1.
SST: 09023-12701
Torque: 34 Nm (347 kgf-cm, 25 ft-lbf)
8. INSTALL OIL COOLER OUTLET TUBE NO.1
(a) Using SST and a wrench, tighten the oil cooler outlet tube No.1.
SST: 09023-12701
Torque: 34 Nm (347 kgf-cm, 25 ft-lbf)
9. INSTALL TRANSMISSION CONTROL CABLE BRACKET NO.1

(a) Install the control cable bracket No.1 with the 2 bolts.
Torque: 12 Nm (122 kgf-cm, 9 ft-lbf)
10. CONNECT CONNECTORS

(a) Connect the transmission wire connector.
(b) Connect the park/neutral position switch connector.
(c) Connect the 2 speed sensor connectors.
11. INSTALL STARTER ASSEMBLY

(a) Install the starter assembly with the 2 bolts (1).
Torque: 37 Nm (377 kgf-cm, 27 ft-lbf)
(b) Connect the connector (2).
(c) Connect the starter wire with the nut (3).
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
12. CONNECT WIRE HARNESS

(a) Connect the wire harness with the bolt.
Torque: 13 Nm (133 kgf-cm, 10 ft-lbf)
13. INSTALL WIRE HARNESS CLAMP

(a) Install the 2 clamps and 3 bolts.
Torque: 8.4 Nm (86 kgf-cm, 74 in-lbf)
(b) Connect the wire harnesses to the clamps.
14. INSTALL TRANSMISSION CONTROL CABLE CLAMP

(a) Install the transmission control cable clamp with the bolt.
Torque: 12 Nm (122 kgf-cm, 9 ft-lbf)
15. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH Installation

16. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH Installation

17. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE Installation

18. RESET MEMORY Programming and Relearning