Disassembly

BRAKE: FRONT BRAKE: DISASSEMBLY

DISASSEMBLY

1. REMOVE FRONT DISC BRAKE BUSH DUST BOOT
(a) Using soft jaws on the vise, hold the front disc brake cylinder mounting LH in the vise through aluminum plates.






(b) Using a screwdriver and hammer, remove the 2 front disc brake bush dust boots from the front disc brake cylinder mounting LH.
2. REMOVE CYLINDER BOOT






(a) Using a screwdriver, remove the set ring and cylinder boot.
3. REMOVE FRONT DISC BRAKE PISTON
(a) Place a shop rug, between the front disc brake piston and the disc brake cylinder sub-assembly.






(b) Use compressed air to remove the front disc brake piston from the disc brake cylinder sub-assembly.
CAUTION: Do not place your fingers in front of the piston when using compressed air.
NOTE: Do not spatter the brake fluid.

4. REMOVE PISTON SEAL






(a) Using a screwdriver, remove the piston seal from the front disc brake cylinder sub-assembly.
NOTE: Do not damage the inner cylinder and cylinder groove.

5. REMOVE FRONT DISC BRAKE BLEEDER PLUG
(a) Remove the front disc brake bleeder plug from the front disc brake cylinder sub-assembly.
6. REMOVE FRONT DISC BRAKE BLEEDER PLUG CAP
7. REMOVE FRONT DISC






(a) Place matchmarks on the front disc and the axle hub.
(b) Remove the front disc.