Cylinder Block Assembly: Specifications
CYLINDER BLOCK WARPAGEMaximum warpage:
0.07 mm (0.0028 in.)
CYLINDER BORE DIAMETER
Standard diameter:
94.000 to 94.012 mm (3.7008 to 3.7013 in.)
Maximum diameter:
94.200 mm (3.7087 in.)
CRANKSHAFT JOURNAL DIAMETER AND LIMITS
Standard journal diameter:
60.988 to 61.000 mm (2.4011 to 2.4016 in.)
Maximum taper and out-of-round:
0.02 mm (0.0008 in.)
Crankshaft pin diameter:
52.992 to 53.000 mm (2.0863 to 2.0866 in.)
Standard oil clearance:
0.026 to 0.047 mm (0.0010 to 0.0019 in.)
Maximum oil clearance:
0.050 mm (0.0020 in.)
Crankshaft main journal diameter:
Standard upper bearing center wall thickness (No. 1 and No. 4 journal):
Standard lower bearing center wall thickness (No. 1 and No. 4 journal):
Standard upper bearing center wall thickness (No. 2 and No. 3 journal):
Standard lower bearing center wall thickness (No. 2 and No. 3 journal):
Standard thrust clearance:
0.04 to 0.24 mm (0.0016 to 0.0094 in.)
Maximum thrust clearance:
0.30 mm (0.0118 in.)
CONNECTING ROD BEARING CLEARANCE
Standard thrust clearance:
0.15 to 0.40 mm (0.0059 to 0.0157 in.)
Maximum thrust clearance:
0.50 mm (0.020 in.)
Standard oil clearance:
0.045 to 0.067 mm (0.0018 to 0.0026 in.)
Maximum oil clearance:
0.070 mm (0.0028 in.)
PISTON DIMENSIONS AND CLEARANCES
Distance:
9.8 mm (0.3858 in.)
Standard diameter:
93.960 to 93.980 mm (3.6992 to 3.7000 in.)
Maximum diameter:
93.830 mm (3.6941 in.)
Standard oil clearance:
0.020 to 0.052 mm (0.0008 to 0.0020 in.)
Maximum oil clearance:
0.060 mm (0.0024 in.)
PISTON RING GAP AND GROOVE CLEARANCE
Ring groove clearance:
Standard end gap:
Maximum end gap:
CRANKSHAFT PULLEY
Torque: 250 Nm (2550 kgf-cm, 184 ft-lbf)
CRANKSHAFT MAIN BEARING
Torque:
16 pointed head 1st pass: 61 Nm (622 kgf-cm, 45 ft-lbf)
16 pointed head 2nd pass: turn 90°
14mm head: 52 Nm (525 kgf-cm, 38 ft-lbf)