Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly: Specifications

CYLINDER HEAD

RH

Step 1






Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts with the plate washers in several steps and in the sequence shown in the illustration.

Torque: 36 Nm (367 kgf-cm, 27 ft-lbf)






Step 2
Mark the cylinder head bolt head with paint as shown in the illustration.

Tighten the cylinder head bolts another 90°.

Step 3
Tighten the cylinder head bolts an additional 90°.

LH

Step 1






Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts with the plate washers in several steps in the sequence shown in the illustration.

Torque: 36 Nm (367 kgf-cm, 27 ft-lbf)






Step 2
Mark the cylinder head bolt head with paint as shown in the illustration.

Tighten the cylinder head bolts another 90°.

Step 3
Tighten the cylinder head bolts an additional 90°.

Check that the painted mark is now facing rearward.

Bolt re-usability

Standard outside diameter:
10.85 to 11.00 mm (0.4272 to 0.4331 in.)

Minimum outside diameter:
10.70 mm (0.4213 in.)

Measuring Point:
103 mm (4.06 in.)

Surface Variation - Warpage

Maximum warpage:
0.10 mm (0.0039 in.)

CAMSHAFT GEAR
Torque: 100 Nm (1020 kgf-cm, 74 ft-lbf)

INTAKE MANIFOLD






Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)

EXHAUST MANIFOLD

LH






Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)

RH






Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)

Camshaft Bearing Cap (for Bank 1)






Tighten the 8 bolts in the order shown in the illustration.

Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)

Camshaft Bearing Cap (for Bank 2)






Tighten the 8 bolts in the order shown in the illustration.

Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)

Camshaft Housing Sub-assembly






Tighten the 12 bolts in the order shown in the illustration.

Torque: 28 Nm (286 kgf-cm, 21 ft-lbf)






Tighten the 8 bolts in the order shown in the illustration.

Torque: 16 Nm (163 kgf-cm, 12 ft-lbf)