Disassembly

2TR-FE CHARGING: GENERATOR:

DISASSEMBLY

1. REMOVE GENERATOR PULLEY WITH CLUTCH





(a) Remove the cap from the pulley.
(1) Using a screwdriver, puncture the center of the cap and pry it off.

NOTE: Do not reuse the cap.





(b) Install SST to the pulley and vise as shown in the illustration.
SST: 09820-63021
09821-63011
(c) Mount SST (A) in a vise.





(d) Turn SST (B) clockwise to loosen the pulley.
(e) Remove the pulley.
2. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
(a) Remove the nut and terminal insulator.
(b) Remove the nut, screw and rectifier plate.
(c) Remove the 2 nuts and rear end cover.





(d) Remove the brush cover from the generator brush holder assembly.
(e) Remove the 3 screws and generator brush holder.
(f) Remove the plate seal.





3. REMOVE GENERATOR REGULATOR ASSEMBLY
(a) Remove the 2 screws and generator regulator assembly.





4. REMOVE GENERATOR HOLDER WITH RECTIFIER
(a) Remove the 3 screws and generator holder with rectifier.
5. REMOVE GENERATOR ROTOR ASSEMBLY





(a) Remove the 3 terminal insulators from the rectifier end frame.
(b) Remove the 4 nuts.





(c) Using SST, remove the rectifier end frame.
SST: 09286-46011
(d) Remove the plate retainer.
(e) Remove the generator rotor assembly from the drive end frame.

NOTE: Do not drop the generator rotor assembly.

HINT: If the generator rotor is engaged too firmly, lightly tap the generator rotor shaft to remove it using a plastic-faced hammer.