Reassembly

2TR-FE CHARGING: GENERATOR:

REASSEMBLY

1. INSTALL GENERATOR ROTOR ASSEMBLY
(a) Place the drive end frame on the generator rotor assembly.

NOTE: Do not drop the generator rotor assembly.

(b) Install the generator rotor assembly and plate retainer.

(d) Install the 4 nuts.
Torque: 4.5 Nm (46 kgf-cm, 40 in-lbf)
(e) Install the 3 terminal insulators to the rectifier end frame.

2. INSTALL GENERATOR HOLDER WITH RECTIFIER
(a) Install the generator holder with rectifier with the 3 screws.
Torque: 2.0 Nm (20 kgf-cm, 17 in-lbf)

3. INSTALL GENERATOR REGULATOR ASSEMBLY
(a) Install the generator regulator with the 2 screws.
Torque: 2.0 Nm (20 kgf-cm, 17 in-lbf)

4. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY
(a) Install the plate seal.
(b) Install the generator brush holder with the 3 screws.
Torque: 2.0 Nm (20 kgf-cm, 17 in-lbf)
(c) Install the brush cover on the generator brush holder assembly.
(d) Install the rear end cover with the 2 nuts.
Torque: 4.4 Nm (45 kgf-cm, 39 in-lbf)
(e) Install the rectifier plate with the nut and screw.
Torque: 4.4 Nm (45 kgf-cm, 39 in-lbf) for nut
Torque: 3.9 Nm (40 kgf-cm, 34 in-lbf) for screw
(f) Install the terminal insulator with the nut.
Torque: 4.1 Nm (42 kgf-cm, 36 in-lbf)
5. INSTALL GENERATOR PULLEY WITH CLUTCH
(a) Install the pulley by hand.

(b) Install SST to the pulley and vise as shown in the illustration.
SST: 09820-63021
09821-63011

(c) Turn SST (B) counterclockwise to tighten the pulley.
Torque: 110 Nm (1121 kgf-cm, 80 ft-lbf)
(d) Install a new cap to the pulley.
(e) Check that the generator pulley rotates smoothly.