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Installation








WINDSHIELD / WINDOWGLASS: BACK WINDOW GLASS:

INSTALLATION





1. CLEAN VEHICLE BODY
(a) Clean and shape the contact surface of the vehicle body.
(1) Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.

NOTE: Be careful not to damage the vehicle body.

HINT: Leave as much adhesive on the vehicle body as possible.

(2) Clean the contact surface of the vehicle body with a shop rag saturated with cleaner.

HINT: Even if all the adhesive has been removed, clean the vehicle body.

2. INSTALL BACK WINDOW ASSEMBLY





(a) Position the windshield glass.
(1) Using suction cups, place the back window in the correct position.
(2) Check that the whole contact surface of the back window rim is perfectly even.
(3) Place matchmarks over the back window and vehicle body.

NOTE: Check that the stoppers are attached to the vehicle body correctly.

HINT: When reusing the back window, check and correct the matchmark positions.

(4) Using suction cups, remove the back window.





(b) Using a brush, apply Primer M to the exposed part of the vehicle body.

- Allow the primer to dry for 3 minutes or more.
- Do not apply Primer M to the adhesive.
- Throw away any leftover Primer M.
- Do not apply too much Primer M.





(c) Using a brush or sponge, apply Primer G to the edge of the back window and contact surface.

- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much Primer G.

HINT: If Primer G is applied to any areas other than that which is specified, wipe off the primer with a clean shop rag before it dries.





(d) Apply adhesive.
Adhesive:
Part No. 08850-00801 or equivalent
(1) Cut off the tip of the cartridge nozzle, as shown in the illustration.

HINT: After cutting off the tip, use all adhesive within the time indicated in the table bellow.

Usage time frame:





(2) Load the sealer gun with the cartridge.
(3) Apply adhesive to the back window, as shown in the illustration.
Specification:





(e) Install the windshield glass onto the vehicle body.





(1) Using suction cups, position the back window so that the matchmarks are aligned. Press it in gently along the rim.

NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Check that the stoppers are attached to the vehicle body correctly.
- Check that the vehicle body and windshield glass have a small gap between them.

(2) Lightly press the front surface of the windshield glass to ensure that the windshield glass is securely fitted to the vehicle body.





(3) Using a scraper, remove any excessive or protruding adhesive.

HINT: Apply adhesive onto the windshield glass rim.





(f) Tighten the 2 nuts.
Torque: 7.8 Nm (80 kgf-cm, 69 in-lbf)
3. CHECK FOR LEAKAGE AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leakage with auto glass sealer.
4. INSTALL COAT HOOK (for Regular Cab) (Installation)

5. INSTALL COAT HOOK (for Access Cab) (Installation)

6. INSTALL COAT HOOK (for Double Cab) ()

7. INSTALL QUARTER INSIDE TRIM BOARD LH (for Regular Cab) (Installation)

8. INSTALL QUARTER INSIDE TRIM BOARD LH (for Access Cab) (Installation)

9. INSTALL QUARTER INSIDE TRIM BOARD LH (for Double Cab) ()

10. INSTALL QUARTER INSIDE TRIM BOARD RH (for Regular Cab)

HINT: Follow the same procedures as for the quarter inside trim board LH.

11. INSTALL QUARTER INSIDE TRIM BOARD RH (for Access Cab)

HINT: Follow the same procedures as for the quarter inside trim board LH.

12. INSTALL QUARTER INSIDE TRIM BOARD RH (for Double Cab)

HINT: Follow the same procedures as for the quarter inside trim board LH.

13. INSTALL ROOF SIDE INNER GARNISH LH (for Access Cab) (Installation)

14. INSTALL ROOF SIDE INNER GARNISH RH (for Access Cab)

HINT: Follow the same procedures as for the roof side garnish inner LH.

15. INSTALL QUARTER TRIM LOWER PANEL LH (for Regular Cab) (Installation)

16. INSTALL QUARTER TRIM LOWER PANEL LH (for Access Cab) (Installation)

17. INSTALL QUARTER TRIM LOWER PANEL LH (for Double Cab) ()

18. INSTALL QUARTER TRIM LOWER PANEL RH (for Regular Cab)

HINT: Follow the same procedures as for the quarter inside trim board LH.

19. INSTALL QUARTER TRIM LOWER PANEL RH (for Access Cab)

HINT: Follow the same procedures as for the quarter inside trim board LH.

20. INSTALL QUARTER TRIM LOWER PANEL RH (for Double Cab)

HINT: Follow the same procedures as for the quarter inside trim board LH.

21. INSTALL LUGGAGE COMPARTMENT SIDE TRAY (for Double Cab) ()

22. INSTALL REAR SEAT BACK CENTER HINGE SUB-ASSEMBLY (for Double Cab) (Installation)

23. INSTALL LUGGAGE COMPARTMENT SIDE TRAY (for Double Cab) ()

24. INSTALL BACK PANEL TRIM (for Regular Cab on Separate Seat Type) (Installation)

25. REMOVE BACK PANEL TRIM (for Access Cab on Separate Seat Type) (Installation)

26. INSTALL BACK PANEL TRIM COVER (for Regular Cab on Separate Seat Type) (Installation)

27. INSTALL JACK ASSEMBLY (for Regular Cab on Separate Seat Type)
28. INSTALL BACK PANEL UPPER GARNISH (for Regular Cab) (Installation)

29. INSTALL BACK PANEL TRIM COVER (for Regular Cab on Bench Seat Type) (Installation)

30. INSTALL BACK PANEL TRIM COVER (for Regular Cab) (Installation)

31. INSTALL BACK PANEL TRIM COVER (for Access Cab) (Installation)

32. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH (for Double Cab) ()

33. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH (for Double Cab)

HINT: Follow the same procedures as for the rear door opening trim weatherstrip LH.

34. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH (for Regular Cab) (Installation)

35. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH (for Access Cab) (Installation)

36. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH (for Regular Cab)

HINT: Follow the same procedures as for the front door opening trim weatherstrip LH.

37. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH (for Access Cab)

HINT: Follow the same procedures as for the front door opening trim weatherstrip LH.

38. INSTALL ROOF SIDE INNER GARNISH CAP LH (for Access Cab) (Installation)

39. INSTALL ROOF SIDE INNER GARNISH CAP RH (for Access Cab)

HINT: Follow the same procedures as for the roof side inner garnish LH.

40. INSTALL REAR DOOR SCUFF PLATE LH (for Access Cab) (Installation)

41. INSTALL REAR DOOR SCUFF PLATE LH (for Double Cab) ()

42. INSTALL REAR DOOR SCUFF PLATE RH (for Access Cab)

HINT: Follow the same procedures as for the rear door scuff plate LH.

43. INSTALL REAR DOOR SCUFF PLATE RH (for Double Cab)

HINT: Follow the same procedures as for the rear door scuff plate LH.

44. INSTALL FRONT DOOR SCUFF PLATE LH (for Regular Cab) (Installation)

45. INSTALL FRONT DOOR SCUFF PLATE LH (for Access Cab) (Installation)

46. INSTALL FRONT DOOR SCUFF PLATE RH (for Regular Cab)

HINT: Follow the same procedures as for the front door scuff plate LH.

47. INSTALL FRONT DOOR SCUFF PLATE RH (for Access Cab)

HINT: Follow the same procedures as for the front door scuff plate LH.

48. INSTALL REAR SEAT BACK HINGE SUB-ASSEMBLY LH (for Double Cab) (Installation)

49. INSTALL REAR SEAT BACK HINGE SUB-ASSEMBLY RH (for Double Cab) (Installation)

50. INSTALL REAR SEATBACK ASSEMBLY LH (for Double Cab) (Installation)

51. INSTALL REAR SEATBACK ASSEMBLY RH (for Double Cab) (Installation)

52. INSTALL REAR SEAT BACK HINGE COVER (for Double Cab)
(a) for RH Side:
(1) Install the rear seat back hinge cover (Installation).
(b) for LH Side:
(1) Install the rear seat back hinge cover (Installation).
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