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M/T - Clutch Pedal Slow To Return To Released Position





T-SB-0128-12

August 6, 2012

Clutch Pedal Slow to Return

Service Category
Drivetrain

Section
Clutch

Market
USA





Applicability

Introduction

Some 2005 - 2012 model year Tacoma vehicles operated in high moisture environments and equipped with a five speed manual transmission may intermittently exhibit a condition where the clutch pedal is slower to return to the released position. Follow the procedure in this bulletin to address this difficult-to-diagnose condition.

Production Change Information





This bulletin applies to vehicles produced BEFORE the Production Change Effective VINs shown.





Warranty Information





Parts Information





Required Tools & Equipment

Repair Procedure

1. Confirm the condition.

2. Remove the clutch release cylinder for inspection. Refer to the Technical Information System (TIS), applicable model year Tacoma Repair Manual:

^ 2005 Tacoma:
Drivetrain - Clutch - "Clutch Release Cylinder: Overhaul"

^ 2006 - 2012 Tacoma:
Drivetrain - Clutch - "Clutch: Clutch Release Cylinder (for R155/R155F): Removal"

^ 2006 Tacoma: (for R155) / (for R155F)

^ 2007 Tacoma: (for R155) / (for R155F)

^ 2008 Tacoma: (for R155) / (for R155F)

^ 2009 Tacoma: (for R155) / (for R155F)

^ 2010 Tacoma: (for R155) / (for R155F)

^ 2011 Tacoma: (for R155) / (for R155F)

^ 2012 Tacoma: (for R155) / (for R155F)

3. Remove the clutch release cylinder rubber boot and inspect for corrosion. Is corrosion found inside the clutch release cylinder?

^ YES - Go to step 4.

^ NO - This bulletin does NOT apply. Continue diagnosis per the Repair Manual.

4. Replace the clutch release cylinder.

Refer to TIS, applicable model year Tacoma Repair Manual:

^ 2005 Tacoma:
Drivetrain - Clutch - "Clutch Release Cylinder: Overhaul"

^ 2006 - 2012 Tacoma:
Drivetrain - Clutch - "Clutch: Clutch Release Cylinder (for R155/R155F): Installation"

^ 2006 Tacoma: (for R155) / (for R155F)

^ 2007 Tacoma: (for R155) / (for R155F)

^ 2008 Tacoma: (for R155) / (for R155F)

^ 2009 Tacoma: (for R155) / (for R155F)

^ 2010 Tacoma: (for R155) / (for R155F)

^ 2011 Tacoma: (for R155) / (for R155F)

^ 2012 Tacoma: (for R155) / (for R155F)

5. Confirm the repair.

© 2012 Toyota Motor Sales, USA