Installation

DIFFERENTIAL: REAR DIFFERENTIAL CARRIER ASSEMBLY (w/ Differential Lock): INSTALLATION

INSTALLATION

1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY





(a) Remove any dust and oil from the differential carrier assembly and the contact surface of the axle housing.
(b) Install the new rear differential carrier gasket and the differential carrier assembly with the 11 nuts and washers.
Torque: 25 Nm (254 kgf-cm, 18 ft-lbf)





(c) Connect the differential lock actuator connector.
(d) Connect the rear differential lock actuator breather hose to the differential actuator assembly.
2. INSTALL REAR AXLE SHAFT WITH BACKING PLATE LH
3. INSTALL REAR AXLE SHAFT WITH BACKING PLATE RH

HINT: Install the RH side by following the same procedures as the LH side.

4. INSTALL NO.3 PARKING BRAKE CABLE ASSEMBLY
5. INSTALL NO.2 PARKING BRAKE CABLE ASSEMBLY

HINT: Install the RH side by following the same procedures as the LH side.

6. INSTALL REAR SPEED SENSOR LH
7. INSTALL REAR SPEED SENSOR RH

HINT: Install the RH side by following the same procedures as the LH side.

8. INSTALL PROPELLER SHAFT ASSEMBLY (for 2WD Drive Type, Regular Cab)
9. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 2WD Drive Type, Except Regular Cab)
10. INSTALL PROPELLER SHAFT ASSEMBLY (for 4WD Drive Type, Regular Cab)
11. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD Drive Type, Except Regular Cab)
12. INSTALL REAR BRAKE SHOE
13. INSTALL FRONT BRAKE SHOE
14. CHECK REAR BRAKE DRUM INSTALLATION
15. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY
16. ADJUST REAR DRUM BRAKE SHOE CLEARANCE
17. FILL RESERVOIR WITH BRAKE FLUID (w/ VSC)
18. FILL RESERVOIR WITH BRAKE FLUID (w/o VSC)
19. BLEED MASTER CYLINDER (w/o VSC)
20. BLEED BRAKE LINE (w/ VSC)
21. BLEED BRAKE LINE (w/o VSC)
22. CHECK FLUID LEVEL IN RESERVOIR (w/ VSC)
23. CHECK FLUID LEVEL IN RESERVOIR (w/o VSC)
24. CHECK FOR BRAKE FLUID LEAKAGE
25. ADD DIFFERENTIAL OIL
26. INSPECT DIFFERENTIAL OIL
27. INSPECT FOR DIFFERENTIAL OIL LEAKAGE
28. INSTALL REAR WHEEL
Torque: 113 Nm (1,152 kgf-cm, 83 in-lbf)
29. INSPECT PARKING BRAKE PEDAL TRAVEL (for Automatic Transaxle)
30. INSPECT PARKING BRAKE LEVER TRAVEL (for Manual Transaxle)
31. ADJUST PARKING BRAKE PEDAL TRAVEL (for Automatic Transaxle)
32. ADJUST PARKING BRAKE LEVER TRAVEL (for Manual Transaxle)
33. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 3.9 Nm (40 kgf-cm, 35 in-lbf)
34. CHECK VSC SENSOR SIGNAL (w/ VSC)
35. CHECK ABS SENSOR SIGNAL (w/o VSC)