Removal

RA60F MANUAL TRANSMISSION ASSEMBLY:

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE CONSOLE UPPER REAR PANEL SUB-ASSEMBLY

3. REMOVE REAR CONSOLE BOX ASSEMBLY

4. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY
5. REMOVE FRONT CONSOLE BOX





6. REMOVE SHIFT LEVER BOOT ASSEMBLY
(a) Remove the 2 screws and 2 clips, then remove the shift lever boot.
7. REMOVE FLOOR SHIFT SHIFT LEVER ASSEMBLY





(a) Separate the shift lever cap boot from the manual transmission.





(b) Cover the shift lever cap with a cloth.
(c) Pressing down on the shift lever cap, turn it counterclockwise to remove the shift lever.
(d) Pull out the shift lever.
8. REMOVE NO. 2 ENGINE UNDER COVER
9. DRAIN MANUAL TRANSMISSION OIL
(a) Remove the drain plug, gasket and then drain the manual transmission oil.
(b) Install a new gasket and drain plug.
Torque: 37 Nm (377 kgf-cm, 27 ft-lbf)
10. REMOVE EXHAUST PIPE ASSEMBLY

11. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
12. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (Removal)





13. REMOVE NO. 2 MANIFOLD STAY
(a) Remove the 3 bolts and manifold stay No. 2.





14. REMOVE MANIFOLD STAY
(a) Remove the 3 bolts and manifold stay.
15. REMOVE STARTER ASSEMBLY
16. REMOVE NO. 1 CLUTCH HOUSING COVER
17. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY
18. REMOVE CLUTCH ACCUMULATOR ASSEMBLY
19. SUPPORT MANUAL TRANSMISSION WITH TRANSFER
(a) Support the manual transmission with a transmission jack.





20. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
(a) Remove the 4 bolts on the frame crossmember sub-assembly No. 3.
(b) Remove the 4 nuts, 4 bolts and frame crossmember sub-assembly No. 3.





21. REMOVE NO. 1 ENGINE MOUNTING INSULATOR REAR
(a) Remove the 4 bolts and engine mounting insulator rear from the manual transmission.
22. DISCONNECT CONNECTOR
(a) Tilt down the transmission.
(b) Disconnect the transfer shift actuator connector.
(c) Disconnect the transfer indicator switch No. 1 connector.
(d) Disconnect the transfer indicator switch No. 2 connector.
(e) Disconnect the speedometer sensor connector.
(f) Disconnect the back up lamp switch connector.
23. DISCONNECT WIRE HARNESS





24. REMOVE MANUAL TRANSMISSION WITH TRANSFER
(a) Remove the 9 bolts.
(b) Separate and remove the manual transmission.





25. REMOVE MANUAL TRANSMISSION CASE COVER SUB-ASSEMBLY
(a) Remove the 5 bolts and manual transmission case cover.
26. REMOVE TRANSFER ASSEMBLY (Removal)