Installation

2UZ-FE ENGINE MECHANICAL: ENGINE UNIT:

INSTALLATION

1. INSTALL VENTILATION VALVE SUB-ASSEMBLY (Installation)

2. INSTALL CRANKSHAFT POSITION SENSOR (Installation)

3. INSTALL KNOCK CONTROL SENSOR (Installation)

4. INSTALL VVT SENSOR (Installation)

5. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Bank 1) (Installation)

6. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Bank 2) (Installation)

7. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH





(a) Install the mounting bracket with the 4 bolts.
Torque: 36 Nm (367 kgf-cm, 27 ft-lbf)
8. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH





(a) Install the mounting bracket with the 4 bolts.
Torque: 36 Nm (367 kgf-cm, 27 ft-lbf)
9. INSTALL FRONT ENGINE MOUNTING INSULATOR LH





(a) Install the mounting insulator with the nut.
Torque: 72 Nm (734 kgf-cm, 53 ft-lbf)
10. INSTALL FRONT ENGINE MOUNTING INSULATOR RH





(a) Install the mounting insulator with the nut.
Torque: 72 Nm (734 kgf-cm, 53 ft-lbf)
11. INSTALL NO. 2 WIRING HARNESS HEAT INSULATOR





(a) Install the heat insulator with the 2 bolts.
Torque: 17 Nm (173 kgf-cm, 13 ft-lbf)
12. INSTALL OIL COOLER PIPE (Installation)

13. INSTALL REAR WATER BY-PASS JOINT (Installation)

14. INSTALL FRONT WATER BY-PASS JOINT (Installation)

15. INSTALL WATER INLET HOUSING (Installation)

16. INSTALL STARTER ASSEMBLY (Installation)

17. INSTALL AIR PUMP ASSEMBLY (Installation)

18. INSTALL NO. 4 AIR INJECTION SYSTEM HOSE (Installation)

19. INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY (Installation)

20. INSTALL AIR TUBE





(a) Install the gasket and air tube with the 3 bolts.
for bolt A - Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
for bolt B - Torque: 16 Nm (163 kgf-cm, 12 ft-lbf)
21. INSTALL INTAKE MANIFOLD (Installation)

22. INSTALL NO. 2 WATER BY-PASS PIPE (Installation)

23. INSTALL VACUUM HOSE ASSEMBLY (Installation)

24. INSTALL IGNITION COIL ASSEMBLY (Installation)

25. INSTALL AIR SWITCHING VALVE ASSEMBLY (for Bank 2) (Installation)

26. INSTALL AIR SWITCHING VALVE ASSEMBLY (for Bank 1) (Installation)

27. INSTALL NO. 2 AIR HOSE (Installation)