Installation

WINDSHIELD / WINDOWGLASS: BACK WINDOW GLASS (for Regular Cab and Double Cab):

INSTALLATION





1. INSTALL NO. 1 BACK WINDOW GLASS SPACER
(a) Install 2 new spacers onto the back window assembly as shown in the illustration.





2. INSTALL NO. 2 BACK WINDOW GLASS SPACER
(a) Install 2 new spacers onto the back window assembly as shown in the illustration.
3. INSTALL BACK WINDOW ASSEMBLY





(a) Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Do not apply primer to the adhesive.
- Throw away any leftover primer.
- Do not apply too much primer.

(b) Using a brush or sponge, apply Primer G to the contact surface of the back window.









HINT: If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

(c) Apply adhesive to the back window.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or equivalent
(1) Cut off the tip of the cartridge nozzle as shown in the illustration below.

HINT: After cutting off the tip, use all adhesive within the time written in the table below.

Usage time frame:





(2) Load the sealer gun with the cartridge.
(3) Apply adhesive to the back window as shown in the illustration.









Standard measurement:





(d) Using suction cups, position the glass so that the reference marks are aligned. Press it in gently along the rim.









NOTICE:
- Allow the primer coating to dry for 3 minutes or more.
- Check that the clips are attached to the vehicle body correctly.
- Check the clearance between the vehicle body and glass.

(e) Lightly press the front surface of the back window to ensure that the back window is securely fit to the vehicle body.

NOTE: Check that the spacers are attached to the vehicle body correctly.

(f) Using a scraper, remove any excess or protruding adhesive.

NOTE: Do not drive the vehicle within the time written in the table below.

Minimum time:





4. CHECK FOR LEAKS AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.





5. INSTALL UPPER OUTSIDE BACK WINDOW MOULDING (for Slide Type)
(a) Clean the back window surface.
(1) Using a heat light, heat the back window surface.
(2) Remove the double-sided tape from the back window.
(3) Wipe off any tape adhesive residue with cleaner.
(b) If reusing the moulding:
Clean the moulding.
(1) Using a heat light, heat the moulding.
(2) Remove the double-sided tape from the moulding.
(3) Wipe off any tape adhesive residue with cleaner.
(4) Apply new double-sided tape to the moulding, as shown in the illustration.
(c) Install the moulding.
(1) Using a heat light, heat the back window and moulding.
(2) Remove the peeling paper.
(3) Attach the 3 clips to install the moulding.





6. INSTALL LOWER OUTSIDE BACK WINDOW MOULDING
(a) Clean the back window surface.
(1) Using a heat light, heat the back window surface.
(2) Remove the double-sided tape from the back window.
(3) Wipe off any tape adhesive residue with cleaner.
(b) If reusing the moulding:
Clean the moulding.
(1) Using a heat light, heat the moulding.
(2) Remove the double-sided tape from the moulding.
(3) Wipe off any tape adhesive residue with cleaner.
(4) Apply new double-sided tape to the moulding, as shown in the illustration.
(c) Install the moulding.
(1) Using a heat light, heat the back window and moulding.
(2) Remove the peeling paper.
(3) Attach the 3 clips to install the moulding.
7. INSTALL REAR ROOF DRIP SIDE FINISH MOULDING LH ()

8. INSTALL REAR ROOF DRIP SIDE FINISH MOULDING RH

HINT: Use the same procedures described for the LH side.

9. INSTALL COAT HOOK (Installation)

10. INSTALL ROOM LIGHT ASSEMBLY (w/ Short Type Roof Console Box) (Installation)

11. INSTALL ROOF CONSOLE BOX ASSEMBLY (w/ Long Type Roof Console Box) (Installation)

12. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY LH
(a) for Regular Cab:
Install the quarter trim panel (Installation).
(b) for Double Cab:
Install the quarter trim panel (Installation).
13. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY RH

HINT: Use the same procedures described for the LH side.

14. INSTALL LOWER QUARTER TRIM PANEL ASSEMBLY LH
(a) for Regular Cab:
Install the quarter trim panel (Installation).
(b) for Double Cab:
Install the quarter trim panel (Installation).
15. INSTALL LOWER QUARTER TRIM PANEL ASSEMBLY RH

HINT: Use the same procedures described for the LH side.

16. INSTALL LUGGAGE COMPARTMENT BOX RH (for Regular Cab) (Installation)

17. INSTALL LUGGAGE COMPARTMENT BOX LH (for Regular Cab) (Installation)

18. INSTALL UPPER BACK PANEL GARNISH (for Regular Cab) (Installation)

19. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH (for Regular Cab)
20. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH (for Regular Cab)
21. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH (for Double Cab)
22. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH (for Double Cab)
23. INSTALL FRONT DOOR SCUFF PLATE LH (for Regular Cab) (Installation)

24. INSTALL FRONT DOOR SCUFF PLATE RH (for Regular Cab) (Installation)

25. INSTALL REAR DOOR SCUFF PLATE LH (for Double Cab) (Installation)

26. INSTALL REAR DOOR SCUFF PLATE RH (for Double Cab) (Installation)

27. INSTALL REAR SEAT ASSEMBLY (for Double Cab)
(a) Install the rear seat (Installation).
28. INSTALL FRONT SEAT ASSEMBLY (for Center Seat)
(a) Install the front seat (Installation).
29. INSTALL FRONT SEAT ASSEMBLY (for Power Seat)
(a) Install the front seat (Installation).
30. INSTALL FRONT SEAT ASSEMBLY (for Manual Seat)
(a) Install the front seat (Installation).