Installation

BRAKE: FRONT BRAKE:

INSTALLATION

1. INSTALL FRONT DISC

(a) Align the matchmarks, and then install the front disc.

HINT: When replacing the front disc with a new one, select the installation position where the front disc has the minimum runout.

2. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY LH

(a) Install the disc brake caliper with 2 new bolts.
Torque: 99 Nm (1010 kgf-cm, 73 ft-lbf)
3. CONNECT NO. 7 FRONT BRAKE TUBE

(a) Using a union nut wrench, connect the front brake tube.
without union nut wrench - Torque: 15 Nm (155 kgf-cm, 11 ft-lbf)
with union nut wrench - Torque: 14 Nm (145 kgf-cm, 10 ft-lbf)

- Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).
- The torque value for use with a union nut wrench is effective when the union nut wrench is parallel to the torque wrench.

4. INSTALL FRONT DISC BRAKE PAD KIT

(a) Apply disc brake grease to both sides of the No. 1 anti-squeal shims.
(b) Install the No. 1 and No. 2 anti-squeal shims to each pad.

(d) Install the front disc brake anti-rattle spring between the 2 pads.

NOTE: The anti-rattle spring can be used again if it has sufficient rebound; no deformation, cracks or wear; and has had all rust, dirt and foreign particles cleaned off.

(e) Install the 2 hole pins.
(f) Install the pin hold clip.

NOTE: The pin hold clip can be used again if it has sufficient rebound; no deformation or wear; and has had all rust, dirt and foreign particles cleaned off.

5. FILL RESERVOIR WITH BRAKE FLUID (Service and Repair)

6. BLEED AIR FROM BRAKE MASTER CYLINDER (Service and Repair)

7. BLEED AIR FROM BRAKE LINE (Service and Repair)

8. BLEED AIR FROM VSC ACTUATOR ASSEMBLY (Service and Repair)

9. CHECK BRAKE FLUID LEVEL IN RESERVOIR (Testing and Inspection)

10. INSPECT FOR BRAKE FLUID LEAK
11. INSTALL FRONT WHEEL
for Aluminum Wheel - Torque: 131 Nm (1336 kgf-cm, 97 ft-lbf)
for Steel Wheel - Torque: 209 Nm (2131 kgf-cm, 154 ft-lbf)