Reassembly

PARKING BRAKE ASSEMBLY:

REASSEMBLY

HINT:
- Use the same procedures for the LH side and RH side.
- The procedures listed below are for the LH side.

1. INSTALL PARKING BRAKE ANCHOR BLOCK





(a) Install the anchor block with the 2 nuts.
Torque: 86 Nm (877 kgf-cm, 63 ft-lbf)
2. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY





(a) Connect the No. 3 parking brake cable with the bolt.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
3. INSTALL PARKING BRAKE SHOE LEVER LH
(a) Apply high temperature grease to the parking brake shoe lever.
(b) Install the parking brake shoe lever to the No. 3 parking brake cable.





NOTE: Carefully distinguish the parking brake shoe lever RH and LH.





4. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY LH
(a) Apply high temperature grease to the areas of the backing plate that contact the shoe.





(b) Using SST, install the No. 2 parking brake shoe with the shoe hold down spring pin, compression spring and shoe hold down spring cup.
SST: 09718-00011
5. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH
(a) Apply high temperature grease to the areas of the backing plate that contact the shoe.
(b) Set the parking brake shoe and shoe adjuster screw set in place.
(c) Connect the tension spring.





(d) Using SST, install the shoe hold down spring pin, compression spring and shoe hold down spring cup.
SST: 09718-00011
6. INSTALL PARKING BRAKE SHOE RETURN SPRING





(a) Using SST, install the shoe return spring.
SST: 09703-30011
7. CHECK PARKING BRAKE INSTALLATION
(a) Check that each part is installed properly.





8. INSTALL REAR DISC (Installation)

9. ADJUST PARKING BRAKE SHOE CLEARANCE
(a) Temporarily install the hub nuts.
(b) Remove the hole plug.





(c) Insert an adjustment tool into the adjustment hole of the disc. Rotate the adjustment wheel in the "X" direction until the shoes are locked. Then rotate the adjustment wheel in the "Y" direction 8 notches.
(d) Check that the disc can be rotated lightly. If not, rotate the adjustment wheel in the "Y" direction and check again.
(e) Install the hole plug.
(f) Remove the hub nuts.
10. CONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH





(a) Connect the rear disc brake cylinder with 2 new bolts.
Torque: 95 Nm (969 kgf-cm, 70 ft-lbf)

- Do not twist the brake hose.
- Make sure that the bolts are free from damage and foreign matter.
- Do not overtighten the bolts.

11. INSTALL REAR WHEEL LH
for Aluminum Wheel - Torque: 131 Nm (1336 kgf-cm, 97 ft-lbf)
for Steel Wheel - Torque: 209 Nm (2131 kgf-cm, 154 ft-lbf)
12. SETTLE PARKING BRAKE SHOE AND DISC
(a) Drive the vehicle for approximately 400 m (0.25 miles) under the following conditions.
(1) Drive the vehicle at approximately 50 km/h (31 mph) on a safe, level and dry road.
(2) Depress the parking brake pedal with a force of 150 N (15 kgf, 33.7 lbf).
(b) Repeat the procedures above 2 or 3 times.
13. CHECK PARKING BRAKE PEDAL TRAVEL (Adjustments)

14. ADJUST PARKING BRAKE PEDAL TRAVEL (Adjustments)