Installation

EXTERIOR: OUTSIDE MOULDING: INSTALLATION

INSTALLATION

1. INSTALL REAR QUARTER OUTSIDE MOULDING
2. INSTALL NO. 1 QUARTER PANEL MOULDING PAD
(a) Install a new No. 1 quarter panel moulding pad.
3. INSTALL NO. 4 OUTSIDE MOULDING CLIP
4. INSTALL NO. 3 OUTSIDE MOULDING CLIP
5. INSTALL REAR QUARTER OUTSIDE MOULDING SUB-ASSEMBLY

(a) Install the rear quarter outside moulding sub-assembly with the 5 clips.
(b) Install the 2 screws.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
6. INSTALL REAR BUMPER ASSEMBLY Installation
7. INSTALL QUARTER PANEL MUDGUARD SUB-ASSEMBLY REAR RH
8. INSTALL QUARTER PANEL MUDGUARD SUB-ASSEMBLY REAR LH
9. INSTALL FRONT WHEEL OPENING OR ARCH MOULDING EXTENSION
10. INSTALL BODY OUTSIDE MOULDING PAD
(a) Install a new body outside moulding pad.
11. INSTALL FRONT FENDER OUTSIDE MOULDING PAD
(a) Install a new front fender outside moulding pad.
12. INSTALL NO. 2 OUTSIDE MOULDING CLIP
13. INSTALL NO. 1 OUTSIDE MOULDING CLIP
14. INSTALL FRONT WHEEL OPENING EXTENSION SUB-ASSEMBLY

(a) Install the front wheel opening extension sub-assembly with the 12 clips.
(b) Install the 2 screws.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
15. INSTALL FRONT BUMPER SIDE SUPPORT

HINT: Installation

16. INSTALL FRONT BUMPER ASSEMBLY
Installation
17. INSTALL CONNECT BATTERY NEGATIVE TERMINAL
18. VEHICLE PREPARATION FOR FOG LIGHT AIM
19. PREPARATION FOR FOG LIGHT AIMING
20. INSPECT FOG LIGHT AIMING
21. ADJUST FOG LIGHT AIMING
22. PERFORM INITIALIZATION
Some systems need initialization when disconnecting the cable from the negative battery terminal.
23. INSTALL ROCKER PANEL MOULDING FRONT
24. INSTALL NO. 1 ROCKER PANEL MOULDING PROTECTOR
(a) Install a new No. 1 rocker panel moulding protector.
25. INSTALL NO. 2 OUTSIDE MOULDING CLIP
26. INSTALL NO. 1 OUTSIDE MOULDING CLIP
27. INSTALL ROCKER PANEL MOULDING SUB-ASSEMBLY

HINT: When installing the rocker panel moulding sub-assembly, heat the vehicle body and rocker panel moulding sub-assembly using a heat light.

Heating temperature:

NOTE: Do not heat the vehicle body and moulding excessively.

(a) Clean the vehicle body surface.
(1) Using a heat light, heat the vehicle body surface.
(2) Remove the double-sided tape from the vehicle body.
(3) Wipe off any tape adhesive residue with cleaner.
(b) Clean the rocker panel moulding sub-assembly. (If reusing the rocker panel moulding sub-assembly.)
(1) Using a heat light, heat the rocker panel moulding sub-assembly.
(2) Remove the double-sided tape from the rocker panel moulding sub-assembly.
(3) Wipe off any tape adhesive residue with cleaner.
(4) Apply new double-sided tape to the rocker panel moulding sub-assembly.
(c) Install the rocker panel moulding sub-assembly.
(1) Using a heat light, heat the vehicle body and rocker panel moulding sub-assembly.
(2) Remove the peeling paper from the face of the rocker panel moulding sub-assembly.

HINT: After removing the peeling paper, keep the exposed adhesive free from foreign matter.

(3) Install the rocker panel moulding sub-assembly with the 8 clips.
(4) Install the 2 screws and 4 clips.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)

28. INSTALL STEP SUB-ASSEMBLY
(a) with Step light:
Connect the step light wiring connector.
(b) Install the step sub-assembly with the 6 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
29. INSTALL FRONT BODY MUDGUARD
30. INSTALL REAR DOOR OUTSIDE MOULDING
31. INSTALL NO. 5 OUTSIDE MOULDING CLIP

(a) Using an air riveter or hand riveter with a nose piece, install the No. 5 outside moulding retainer with 6 new rivets.

HINT:
If the rivet cannot be cut, pull it again and cut it.
- Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.
- Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.
- Do not leave any space between the moulding and door frame. Firmly hold together the 2 items while installing the rivet.

32. INSTALL REAR DOOR OUTSIDE MOULDING PAD UPPER
(a) Install a new rear door outside moulding pad upper.
33. INSTALL NO. 1 REAR DOOR MOULDING PAD
(a) Install a new No. 1 rear door moulding pad.
34. INSTALL NO. 1 OUTSIDE MOULDING PAD
(a) Install a new No. 1 body outside moulding pad.
35. INSTALL WHEEL HOUSE SEAL FRONT
(a) Install a new wheel house seal front.
36. INSTALL NO. 4 OUTSIDE MOULDING CLIP
37. INSTALL NO. 3 OUTSIDE MOULDING CLIP
38. INSTALL REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY

HINT: When installing the rear door outside moulding assembly, heat the vehicle body and rear door outside moulding assembly using a heat light.

Heating temperature:

(1) Using a heat light, heat the vehicle body and rear door outside moulding sub-assembly.
(2) Remove the peeling paper from the face of the rear door outside moulding sub-assembly.

HINT: After removing the peeling paper, keep the exposed adhesive free from foreign matter.

(3) Install the rear door outside moulding sub-assembly with the 10 clips.

(4) Using an air riveter or hand riveter with a nose piece, install 3 new rivets.

HINT:
If the rivet cannot be cut, pull it again and cut it.
- Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.
- Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.
- Do not leave any space between the moulding and door frame. Firmly hold together the 2 items while installing the rivet.

39. INSTALL FRONT DOOR OUTSIDE MOULDING
40. INSTALL NO. 3 OUTSIDE MOULDING RETAINER

(a) Using an air riveter or hand riveter with a nose piece, install the No. 3 outside moulding retainer with 3 new rivets.

HINT:
If the rivet cannot be cut, pull it again and cut it.
- Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.
- Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.
- Do not leave any space between the moulding and door frame. Firmly hold together the 2 items while installing the rivet.

41. INSTALL FRONT DOOR OUTSIDE MOULDING PAD UPPER
(a) Install a new front door outside moulding pad upper.
42. INSTALL NO. 4 OUTSIDE MOULDING CLIP
43. INSTALL NO. 3 OUTSIDE MOULDING CLIP
44. INSTALL FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY

HINT: When installing the front door outside moulding assembly, heat the vehicle body and front door outside moulding assembly using a heat light.

Heating temperature:

(1) Using a heat light, heat the vehicle body and front door outside moulding sub-assembly.
(2) Remove the peeling paper from the face of the front door outside moulding sub-assembly.

HINT: After removing the peeling paper, keep the exposed adhesive free from foreign matter.

(3) Install the front door outside moulding sub-assembly with the 11 clips.

(4) Install the nut.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)