Reassembly

PARKING BRAKE: PARKING BRAKE ASSEMBLY: REASSEMBLY

REASSEMBLY

1. INSPECT PARKING BRAKE SHOE LINING THICKNESS





(a) Using a ruler, measure the thickness of the shoe lining.
Standard thickness:
4.0 mm (0.158 in.)
Minimum thickness:
1.0 mm (0.0394 in.)
If the lining thickness is less than the minimum value, or if there is severe or uneven wear, replace the brake shoe.
2. INSPECT BRAKE DISC AND PARKING BRAKE SHOE LINING FOR PROPER CONTACT





(a) Apply chalk to the inside surface of the disc. Rub the brake shoe lining against the disc and check that full contact is achieved between the brake shoe and disc (chalk is transferred to the entire brake shoe lining).
If the contact between the brake disc and the shoe lining is improper, adjust it using a brake shoe grinder or replace the brake shoe assembly.
(b) After the inspection, wipe the chalk off of the inside surface of the disc and the lining surface.
3. APPLY HIGH TEMPERATURE GREASE
(a) Apply high temperature grease to the areas of the backing plate that contact the shoes Components.
4. INSTALL PARKING BRAKE SHOE
(a) Install the shoe lever and shim to the rear shoe with a new C-washer.





(b) Using a feeler gauge, measure the clearance.
Standard clearance:
Less than 0.25 mm (0.00984 in.)
If the clearance is not within the specification, replace the shim with one of a different thickness so that the clearance is within the specification.









(c) Apply high temperature grease to the areas of the shoe adjusting screw set shown in the illustration.
(d) Install the shoe adjusting screw set and tension spring to the front and rear shoes.
(e) Install the 2 pins, 4 cups and 2 shoe hold-down springs.
(f) Connect the parking brake cable to the shoe lever.
(g) Install the front and rear parking brake shoe.
5. INSTALL PARKING BRAKE SHOE STRUT LH
6. INSTALL PARKING BRAKE SHOE STRUT COMPRESSION SPRING
7. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING
(a) Using needle nose pliers, install the 2 return tension springs.

HINT: Install the front side spring first and the rear side spring next.

8. CHECK PARKING BRAKE INSTALLATION
(a) Check that each part is installed properly.

NOTE: There should be no oil or grease adhering to the friction surfaces of the shoe lining and disc.





9. INSTALL REAR DISC
10. ADJUST PARKING BRAKE SHOE CLEARANCE





(a) Temporarily install the hub nuts.
(b) Remove the hole plug, and then rotate the adjuster and expand the shoes until the disc locks.
(c) Contract the shoes by rotating the shoe adjuster until the disc rotates smoothly.
Standard:
8 notches
(d) Check that the shoe has no brake drag.
(e) Install the hole plug.
11. CONNECT REAR DISC BRAKE CALIPER ASSEMBLY LH
(a) Connect the rear disc brake caliper with the 2 bolts.
Torque: 105 Nm (1071 kgf-cm, 77 ft-lbf)
12. INSTALL REAR WHEEL
Torque: 112 Nm (1137 kgf-cm, 82 ft-lbf)
13. INSPECT PARKING BRAKE PEDAL TRAVEL

HINT: Adjustments

14. ADJUST PARKING BRAKE PEDAL TRAVEL

HINT: Adjustments