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Removal








1GR-FE LUBRICATION: OIL PUMP: REMOVAL

REMOVAL

1. REMOVE POWER STEERING LINK ASSEMBLY Removal
2. REMOVE DIFFERENTIAL CARRIER ASSEMBLY FRONT
3. DRAIN ENGINE COOLANT Service and Repair
4. DRAIN ENGINE OIL Removal
5. REMOVE BATTERY
6. REMOVE V-BANK COVER Removal
7. REMOVE RADIATOR SUPPORT SEAL UPPER
(a) Remove the 11 clips and radiator support seal upper.
8. LOOSEN FAN WITH FLUID COUPLING Removal
9. REMOVE FAN AND GENERATOR V BELT Removal
10. REMOVE FAN WITH FLUID COUPLING Removal
11. DISCONNECT VENTILATION HOSE NO.2
12. REMOVE AIR CLEANER ASSEMBLY Removal
13. REMOVE OIL LEVEL GAUGE GUIDE
(a) Remove the oil level gauge.
(b) Remove the bolt and pull out the oil level gauge guide.
(c) Remove the O-ring from the oil level gauge guide.
14. REMOVE WATER INLET Removal
15. SEPARATE VANE PUMP ASSEMBLY Removal
16. REMOVE GENERATOR ASSEMBLY Removal
17. SEPARATE COOLER COMPRESSOR ASSEMBLY Removal
18. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY Removal
19. REMOVE NO.2 IDLER PULLEY SUB-ASSEMBLY Removal
20. REMOVE NO.1 IDLER PULLEY SUB-ASSEMBLY Removal
21. REMOVE CRANKSHAFT PULLEY Removal
22. REMOVE NO.2 OIL PAN SUB-ASSEMBLY Disassembly
23. REMOVE OIL STRAINER SUB-ASSEMBLY Disassembly
24. REMOVE OIL PAN SUB-ASSEMBLY Disassembly
25. REMOVE INTAKE AIR SURGE TANK Removal
26. REMOVE IGNITION COIL ASSEMBLY
27. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY RH Removal
28. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH Removal
29. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY
(a) Disconnect the 2 oil control valve connectors.
(b) Remove the 2 bolts and 2 camshaft timing oil control valves.
30. REMOVE VVT SENSOR Removal
31. REMOVE OIL FILTER BRACKET SUB-ASSEMBLY
(a) Remove the 3 bolts, 2 nuts, oil filter bracket and gasket.
32. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY





(a) Remove the 24 bolts and 2 nuts.





(b) Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver.

NOTE: Be careful not to damage the contact surfaces of the timing chain cover, cylinder block and cylinder head.

(c) Remove the O-ring from the LH cylinder head.
33. REMOVE TIMING CHAIN COVER OIL SEAL





(a) Using a screwdriver, pry out the oil seal.

NOTE: Be careful not to damage the oil pump assembly. Wrap the tip of the screwdriver with tape.