Operation CHARM: Car repair manuals for everyone.

Installation








AIR CONDITIONING: COMPRESSOR AND MAGNETIC CLUTCH (for 1GR-FE): INSTALLATION

INSTALLATION

1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH





(a) Install the compressor and magnetic clutch with the 4 bolts.
Torque: 24 Nm (245 kgf-cm, 18 ft-lbf)
(b) Connect the connector.
2. INSTALL SUCTION HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the suction hose sub-assembly.





(d) Install the suction hose sub-assembly on the compressor and the magnetic clutch with the nut.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
3. INSTALL DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the discharge hose sub-assembly.





(d) Install the discharge hose sub-assembly on the compressor and magnetic clutch with the nut.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
4. INSTALL FAN AND GENERATOR V BELT
5. INSTALL ENGINE UNDER COVER SUB-ASSEMBLY NO. 1
6. CHARGE REFRIGERANT Service and Repair
7. WARM UP ENGINE Service and Repair
8. INSPECT LEAKAGE OF REFRIGERANT Service and Repair