Reassembly
ENGINE HOOD / DOOR: FRONT DOOR: REASSEMBLY
REASSEMBLY
1. INSTALL FRONT DOOR WIRE LH
(a) Install the door wire with the 2 bolts.
Reference - Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
NOTE: In order to prevent water leakage, be sure that the lip of the rubber grommet dose not turn up or is not deformed when installing the door wire.
(b) Connect the door wire clips.
2. INSTALL FRONT DOOR CHECK ASSEMBLY LH
(a) Apply MP grease to the sliding parts of the door check.
(b) Install the door check to the door panel with the 2 nuts.
Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
(c) Apply adhesive to the bolt.
Adhesive:
Part No. 08833-00070, THREE BOND 1324 or equivalent
(d) Install the door check to the body panel with the bolt.
Torque: 30 Nm (306 kgf-cm, 22 ft-lbf)
HINT: Install the door check so that rivet head is up.
3. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH
(a) Using a "torx" socket wrench (T30), install the outside handle frame with the screw.
Torque: 7.0 Nm (71 kgf-cm, 62 in-lbf)
(b) Install the outside handle pad front and rear.
4. INSTALL FRONT DOOR W/MOTOR LOCK ASSEMBLY LH
(a) Apply MP grease to the sliding and rotating parts of the door lock.
(b) Install a new door lock wire harness packing.
NOTICE:
- If reusing the door lock that is removed, replace the packing in the connecting part with a new one.
- Be careful that no grease and dirt will stick to the packing surface in the connecting part.
- Reusing the packing that is removed or using a damaged packing will cause water to penetrate through the connecting part, and it will result in a malfunction of the door lock.
(c) Insert the outside handle link into the lock with the door motor, and then set it to the door panel.
NOTE: Make sure that the outside handle link is securely engaged with the lock assembly.
(d) Apply adhesive to the 3 screws.
Adhesive:
Part No. 08833-00070, THREE BOND 1324 or equivalent
(e) Using a "torx" socket wrench (T30), install the door lock with the 3 screws.
Torque: 5.0 Nm (51 kgf-cm, 42 in-lbf)
(f) Connect the door lock connector.
5. INSTALL FRONT DOOR OUTSIDE HANDLE COVER LH
(a) Using a "torx" socket wrench (T30), install the outside handle cover with the screw.
Torque: 7.0 Nm (71 kgf-cm, 62 in-lbf)
(b) Install the hole plug.
6. INSTALL FRONT DOOR FRAME SUB-ASSEMBLY REAR LOWER LH
(a) Install the door frame with the bolt.
Torque: 5.0 Nm (51 kgf-cm, 42 in-lbf)
7. INSTALL POWER WINDOW REGULATOR MOTOR ASSEMBLY LH
(a) Align the matchmarks on the regulator motor gear and regulator gear.
(b) Using a "torx" driver (T25), install the door regulator motor with the 3 screws.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
HINT: Never rotate the motor to the down direction until the window glass installation has done.
8. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH
(a) Apply MP grease to the sliding and rotating parts of the window regulator.
NOTE: Do not apply grease to the spring of the window regulator.
(b) Install the window regulator with the 6 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
(c) Connect the window regulator connector.
NOTE: Be careful not drop and deform the door window regulator.
9. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH
NOTE: Do not damage the door glass.
(a) Install the glass run.
(b) Insert the door glass into the door panel along the glass run, as shown in the illustration.
(c) Install the door glass to the window regulator with the 2 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
(d) Inspect operation of the power window.
HINT: When the installation point of the door glass does not match, adjust the regulator position in the manual operation.
(1) Connect the power window switch to the wire harness and turn the ignition switch ON.
(2) Repeat UP and DOWN operation several times in the manual operation.
10. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY
(a) Install the No. 1 speaker bracket with the 2 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
(b) Connect the speaker connector.
(c) Install the No. 2 speaker with the 2 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
11. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY LH
(a) Install the outer rear view mirror with the 3 nuts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
(b) Connect the outer rear view mirror connector.
12. INSTALL FRONT DOOR SERVICE HOLE COVER LH
(a) Apply butyl tape to the door, as shown in the illustration.
Adhesive:
Part No. 08850-00065, Butyl Tape Set or equivalent
(b) Install the service hole cover.
Standard dimension:
HINT:
- When installing the service hole cover, pull out the links and connectors through the service hole cover.
- There should be no wrinkles or folds after attaching the service hole cover.
- After attaching the service hole cover, check the sealing condition.